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Reliability Engineer, Satellite & Payloads
BLUE ORIGIN. Serve as the hardware reliability technical focal point across spacecraft bus electronics, RF and optical payload hardware, avionics, EPS, propulsion electronics, GNC hardware, thermal-control hardware, structures and mechanisms, harnesses, connectors, and EEE parts .
Core Competencies
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Demonstrates expertise in hardware reliability engineering, focusing on spacecraft and payload systems, with a strong ability to derive and allocate reliability requirements and perform quantitative analyses. Proficient in FMEA/FMECA, fault-tree analysis, and reliability prediction methodologies, while effectively communicating technical risks and collaborating across multidisciplinary teams.
ATS Keywords
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Tech Stack
Tools & technologiesAbout the role
Key responsibilities & impact- Serve as the hardware reliability technical focal point across spacecraft bus electronics, RF and optical payload hardware, avionics, EPS, propulsion electronics, GNC hardware, thermal-control hardware, structures and mechanisms, harnesses, connectors, and EEE parts
- Develop, maintain, and execute the TeraWave hardware reliability and maintainability approach across satellites, spacecraft bus systems, and RF and optical payload hardware
- Derive and allocate quantitative reliability, availability, and mission-life requirements to spacecraft and payload hardware, LRUs, CCAs, EEE parts, mechanisms, harnesses, and critical hardware interfaces
- Build and maintain reliability block diagrams, functional failure analyses, FMEAs/FMECAs, fault trees, critical-item lists, and single-point-failure assessments
- Partner with system and hardware subsystem architects to improve design robustness through derating, redundancy, cross-strapping, isolation, protective circuitry, design margins, parts selection, and graceful degradation
- Perform reliability predictions and sensitivity studies using component, test, supplier, and field/heritage data
- Quantify reliability and availability impacts of satellite and payload hardware trades
- Integrate radiation-induced failures, EEE part degradation, thermal and mechanical cycling, optical and RF degradation, mechanism wear, connector and harness failure modes, latent defects, and manufacturing variation into analyses
- Define hardware reliability demonstration, growth, and verification plans; support qualification, acceptance, highly accelerated, environmental, life, and integrated hardware testing
- Review requirements, schematics, drawings, interface-control documents, test plans, nonconformances, waivers, and supplier data for reliability impacts
- Establish reliability metrics and evidence packages for program reviews, architecture closure, PBRs, design reviews, and flight-readiness decisions
- Communicate technical and residual risk in decision-ready terms while balancing mission success, constellation availability, cost, schedule, producibility, and fleet operations
- Support TeraWave, Blue Origin’s satellite communications network delivering high-speed connectivity through LEO/MEO satellite constellations
Requirements
What you’ll need- B.S. in electrical engineering, aerospace engineering, systems engineering, reliability engineering, applied mathematics/statistics, or a related technical field
- 7+ years of experience in reliability, systems, spacecraft, payload, avionics, or mission-assurance engineering for aerospace or another high-reliability product
- Hands-on experience with FMEA/FMECA, fault-tree analysis, reliability block diagrams, critical-item management, or quantitative reliability prediction
- Working knowledge of spacecraft bus and payload hardware, including avionics, EPS, propulsion electronics, GNC sensors and actuators, thermal-control hardware, structures and mechanisms, RF communications, or optical communications
- Ability to derive clear, verifiable requirements and connect them to analysis, test, inspection, or demonstration evidence
- Ability to work across hardware design, manufacturing, supplier, test, quality, and operations teams and present risk to technical and program leadership
- Must be a U.S. citizen or national, U.S. permanent resident/current Green Card holder, or lawfully admitted into the U.S. as a refugee or granted asylum
- Preferred: M.S. or Ph.D. in a relevant engineering or reliability discipline
- Preferred: Experience with large satellite constellations, long-life LEO/MEO missions, fleet availability, or high-rate aerospace production
- Preferred: Experience applying NASA-STD-8729.1, MIL-STD-1629A, ECSS dependability practices, or comparable reliability standards
- Preferred: Experience with probabilistic methods, Monte Carlo analysis, Bayesian updating, reliability growth, accelerated-life testing, or physics-of-failure methods
- Preferred: Familiarity with radiation effects, EEE parts assurance, derating, worst-case circuit analysis, EMI/EMC, harness design, and materials/process controls
- Preferred: ASQ Certified Reliability Engineer or equivalent demonstrated expertise
- Preferred: Experience with DOORS/Next Generation requirements systems, Jira, Windchill/PLM, Python, MATLAB, or statistical analysis software
- Required background checks include Blue’s Standard Background Check; additional checks may apply to certain job profiles
Benefits
Comp & perks- Relocation provided
- Medical, dental, vision, basic and supplemental life insurance
- Paid parental leave
- Short- and long-term disability
- 401(k) with a company match of up to 5%
- Education Support Program
- Stock Options for all regular employees working at least 20 hours/week
- Up to four weeks of Paid Time Off per year based on weekly scheduled hours
- Up to 14 company-paid holidays
- Potential benefits and bonuses based on role type, job level, individual contributions, and company results; amounts and eligibility are not guaranteed