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Senior Controls Engineer
BLUE ORIGIN. Design and architect supervisory software, real-time PLC logic, and embedded control algorithms for test facilities, test stands, and next-generation hardware .
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in designing and implementing real-time control systems, including PLC programming and safety-critical logic. Proficient in collaborating across multidisciplinary teams and optimizing control algorithms for complex hardware.
Highest-signal resume keywords
PLC ProgrammingReal-Time Control SystemsElectrical Engineering DegreeHands-On Commissioning ExperienceTechnical Communication Skills
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills
Control AlgorithmsEmbedded Control AlgorithmsDeterministic ExecutionSensor RequirementsFeedback LoopsFail-Safe Design PatternsInstrumentation StrategiesElectrical Distribution DesignConfiguration ManagementTroubleshooting
Soft Skills
MentoringCollaborationTechnical LeadershipDocumentation SkillsProblem-Solving
Tools & Technologies
Siemens TIA PortalRockwell Studio 5000Matlab/SimulinkLabVIEWAutoCAD ElectricalIndustrial SCADAGitCI/CD PipelinesHardware-in-the-Loop TestbedsWinCC
Certifications & Qualifications
PMPINCOSE Certification
Industry Keywords
Electrical StandardsControls StandardsReal-Time Systems ArchitectureCANEthernet/IPModbusOPCEMI/RFI MitigationPower System DesignFunctional Architecture
Tech Stack
Tools & technologiesPMP
About the role
Key responsibilities & impact- Design and architect supervisory software, real-time PLC logic, and embedded control algorithms for test facilities, test stands, and next-generation hardware
- Define control strategies, sensor requirements, and feedback loops
- Provide technical support during facility commissioning, test execution, and troubleshooting
- Optimize control algorithms using test data and operational feedback
- Support transition of prototype controls into production-ready configurations
- Design, code, and integrate PLC logic across Siemens and Rockwell platforms
- Develop deterministic, fail-safe control sequences for complex multi-system operations
- Specify, design, and validate instrumentation strategies
- Design electrical distribution, panel layouts, and sensor/actuator integration into real-time control loops
- Ensure compliance with electrical and controls standards
- Collaborate with mechanical, thermal, fluids, and test operations teams on systems integration
- Participate in design reviews, testing, and troubleshooting
- Conduct code reviews and implement unit testing
- Maintain configuration management across development, test, and operational phases
- Support safety case development and certification activities
- Create design documentation, functional specifications, software design documents, and operational procedures
- Mentor junior engineers and support knowledge transfer
Requirements
What you’ll need- Passion for Blue Origin's mission
- B.S. degree in Electrical Engineering, Controls Engineering, Mechanical Engineering, Aerospace Engineering, or related discipline
- 10+ years of hands-on experience designing and implementing real-time control systems for complex hardware
- Deep proficiency in PLC programming, including ladder logic and structured text, across at least two major platforms such as Siemens TIA Portal and Rockwell Studio 5000
- Ability to code production-ready, safety-critical logic from requirements
- Hands-on commissioning experience for complex test facilities
- Ability to troubleshoot and optimize controls during facility activation and operational ramp-up
- Understanding of real-time systems architecture, deterministic execution, interrupt handling, CAN, Ethernet/IP, Modbus, OPC, and fail-safe design patterns
- Knowledge of instrumentation and electrical systems, including sensor selection, signal conditioning, electrical distribution, grounding, EMI/RFI mitigation, and power system design
- Experience integrating controls into multidisciplinary mechanical, thermal, and electrical systems
- Familiarity with functional architecture, requirements traceability, interface control, and configuration management
- Excellent technical communication and documentation skills
- Must be a U.S. citizen or national, U.S. permanent resident/current Green Card holder, or lawfully admitted into the U.S. as a refugee or granted asylum
- Preferred: M.S. degree in Controls Engineering, Electrical Engineering, or related discipline; PMP or INCOSE certification
- Preferred: Experience with MPC, adaptive controls, state estimation, or Kalman filtering
- Preferred: Hardware-in-the-loop testbeds
- Preferred: Matlab/Simulink, LabVIEW, or equivalent, including MIL/SIL/HIL validation strategies
- Preferred: ECAD tools such as AutoCAD Electrical or ePlan
- Preferred: Industrial SCADA/supervisory software such as WinCC, Ignition, or FactoryTalk
- Preferred: Git, CI/CD pipelines, and embedded software development practices
- Preferred: Prior mentoring or technical leadership experience
Benefits
Comp & perks- Relocation provided
- Living allowance for eligible employees permanently relocating to Van Horn, TX or traveling there from another Blue location at least 50% of the time
- Medical, dental, and vision insurance
- Basic and supplemental life insurance
- Paid parental leave
- Short- and long-term disability
- 401(k) with company match of up to 5%
- Education Support Program
- Stock options for all regular employees working at least 20 hours/week
- Up to four weeks of paid time off per year based on weekly scheduled hours
- Up to 14 company-paid holidays
- Potential benefits and bonuses based on role type, job level, individual contributions, and company discretion
- Regular 5/2 or rotation schedules available (8/6, 16/12)