Aerospace Manufacturing Engineer

Expleo Group

. Develop and implement manufacturing processes for composite structures, subassemblies, and final aircraft assembly operations .

Posted 9/17/2026contractRemote • District of Columbia • United StatesSeniorLead💰 $110,000 per yearWebsite

Core Competencies

Role fit

Core Competencies

Use this summary to align your resume positioning with the role.

Demonstrates expertise in developing and implementing manufacturing processes for composite structures and aircraft assembly, with a strong focus on process improvement, quality assurance, and collaboration with engineering teams. Proficient in utilizing Lean Manufacturing principles and supporting aerospace production environments.

Highest-signal resume keywords

Composite Manufacturing ProcessesManufacturing Work Orders DevelopmentLean Manufacturing PrinciplesAerospace Assembly OperationsEngineering Drawings Interpretation

ATS Keywords

Tailor your resume

Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills

Manufacturing Process DevelopmentComposite Fabrication TechniquesTooling Design and DevelopmentProcess Improvement MethodologiesProduction Process DocumentationTroubleshooting and Problem-SolvingManufacturing Execution Systems (MES)Production Planning Tools3D CAD Model InterpretationPFMEA Activities

Soft Skills

Excellent CommunicationCross-Functional CollaborationAbility to Work in Fast-Paced Environments

Tools & Technologies

ERP SystemsManufacturing Execution Systems (MES)

Industry Keywords

Aerospace ManufacturingAS9100 Quality ManagementUAV and UAS ProgramsComposite Curing and BondingManufacturing Readiness Assessments

Tech Stack

Tools & technologies

AssemblyERP

About the role

Key responsibilities & impact

Develop and implement manufacturing processes for composite structures, subassemblies, and final aircraft assembly operations
Support prototype, low-rate initial production, and full-rate manufacturing activities
Evaluate manufacturing methods and identify opportunities for process improvement, cost reduction, and productivity enhancement
Ensure manufacturing processes meet quality, safety, and production requirements
Collaborate with Design Engineering teams to optimize products for manufacturability and efficient production
Support manufacturing readiness activities throughout the product lifecycle
Create and maintain manufacturing work orders, routers, travelers, and shop floor documentation
Develop work instructions for composite fabrication and assembly operations
Translate engineering drawings, CAD models, and specifications into production-ready manufacturing processes
Support engineering change implementation and configuration management
Provide technical guidance and process documentation to manufacturing personnel
Develop methods for composite layup, bonding, trimming, curing, and assembly
Support production teams in executing composite fabrication activities
Resolve manufacturing challenges, nonconformances, and process capability issues
Define, develop, and optimize aircraft assembly processes
Support assembly sequencing, work package development, and production planning
Participate in manufacturing readiness reviews and production build planning
Troubleshoot assembly issues and improve production flow
Design and develop manufacturing tooling, assembly fixtures, and composite layup aids
Manage tooling modifications, maintenance, validation, and continuous improvement
Lead process improvement initiatives focused on quality, cost, delivery, and operational efficiency
Apply Lean Manufacturing principles to reduce waste
Participate in root cause investigations and corrective action implementation
Support process validation and manufacturing readiness assessments
Contribute to production KPI development, reporting, and performance monitoring
Drive continuous improvement and operational excellence initiatives

Requirements

What you’ll need

Bachelor's Degree in Manufacturing Engineering, Mechanical Engineering, Aerospace Engineering, Industrial Engineering, or a related technical discipline
Equivalent combination of education and significant aerospace manufacturing experience may be considered
8+ years of manufacturing engineering experience within aerospace, aviation, defense, or advanced manufacturing environments
Experience developing manufacturing work orders, work instructions, routers, travelers, and production process documentation
Strong background in composite manufacturing processes, materials, and fabrication techniques
Experience supporting aerospace assembly operations and production environments
Experience designing manufacturing tooling, assembly fixtures, and composite layup tooling
Ability to interpret engineering drawings, specifications, and 3D CAD models
Strong process improvement, troubleshooting, and problem-solving capabilities
Excellent communication and cross-functional collaboration skills
Ability to work effectively in a fast-paced aerospace manufacturing environment
Experience supporting UAV, UAS, or autonomous aircraft programs
Experience conducting or supporting PFMEA activities
Knowledge of Lean Manufacturing and Continuous Improvement methodologies
Familiarity with AS9100 and aerospace quality management systems
Experience supporting prototype development, low-rate production, and production ramp-up efforts
Knowledge of composite curing, bonding, trimming, and structural assembly processes
Experience utilizing Manufacturing Execution Systems (MES), ERP systems, and production planning tools
Understanding of aircraft structures, tooling validation, and manufacturing readiness requirements
Experience supporting Airbus aerospace programs or advanced aerospace manufacturing environments
Employment may require access to U.S. export-controlled information and the ability to obtain such access; access may be limited to U.S. Persons

Benefits

Comp & perks

Competitive compensation up to $110,000 annually or $53/hourly
Extensive Medical Plans
Dental
Vision
HSA with company contribution
Company-sponsored Life Insurance
Short/Long-Term Disability Insurance
Voluntary legal, hospital, accident, and pet wellness plans
401(k) with matching
Paid Holidays
Paid Time Off
Career development and advancement
Professional development opportunities
Collaborative team culture