Aerospace Structural Design Engineer

Expleo Group

. Design and develop aircraft modules, structural assemblies, and components .

Posted 9/17/2026contractRemote • District of Columbia • United StatesSeniorLead💰 $120,000 per yearWebsite

Core Competencies

Role fit

Core Competencies

Use this summary to align your resume positioning with the role.

Demonstrates advanced proficiency in SolidWorks for 3D modeling and engineering documentation, with a strong understanding of GD&T and aerospace design principles. Capable of leading design activities for composite and aluminum aircraft structures while ensuring compliance with aerospace standards and effective collaboration within multidisciplinary teams.

Highest-signal resume keywords

SolidWorks 3D ModelingGD&T ExpertiseAerospace Structural DesignDFMEA FacilitationComposite and Aluminum Aircraft Design

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

3D CAD ModelingEngineering Drawing CreationDesign Revision ManagementBills of Materials GenerationManufacturing Drawing DevelopmentStructural Design PrinciplesStress AnalysisPrototype Development SupportAerospace Certification SupportConfiguration Management

Soft Skills

Analytical SkillsProblem-Solving SkillsCommunication SkillsTeam Collaboration

Tools & Technologies

SolidWorksASME Y14.5 Standards

Industry Keywords

Aerospace EngineeringAircraft StructuresUnmanned Aerial Systems (UAS)Aerospace StandardsLightweight Aircraft DesignManufacturability RequirementsAerospace Assembly MethodsEngineering Change ControlStructural Validation ActivitiesFast-Paced Aerospace Development

Tech Stack

Tools & technologies

Assembly

About the role

Key responsibilities & impact

Design and develop aircraft modules, structural assemblies, and components
Create design solutions meeting performance, manufacturability, weight, quality, and cost objectives
Develop layouts and assemblies for composite and aluminum aircraft structures
Support airframe integration and subsystem packaging
Collaborate with cross-functional engineering teams from concept through production
Evaluate design concepts and recommend improvements for structural performance, reliability, and manufacturability
Develop 3D CAD models, assemblies, and engineering drawings using SolidWorks
Create and release production-ready engineering documentation
Manage design revisions and engineering change activities
Maintain CAD and engineering data according to company, customer, and aerospace standards
Generate Bills of Materials and support configuration management
Create manufacturing drawings using ASME Y14.5 GD&T standards
Define dimensions, tolerances, and inspection requirements
Support Manufacturing and Quality teams in interpreting engineering requirements
Review designs and drawings for aerospace standards and customer requirements
Improve manufacturing, assembly, and inspection processes
Lead and participate in DFMEA activities
Identify design risks and implement mitigation strategies
Support verification, qualification, and validation testing
Perform root cause investigations and corrective design actions
Resolve product performance and reliability issues with Manufacturing and Quality teams
Partner with Manufacturing Engineering to support efficient production
Support prototype builds, testing, and production ramp-up
Evaluate supplier-produced components and resolve design-related issues
Drive continuous improvement in design quality, product performance, and manufacturability
Support engineering change implementation and ongoing product development

Requirements

What you’ll need

Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline
Equivalent combination of education and significant aerospace design experience may be considered
8+ years of aerospace structural design, product development, or aircraft engineering experience
Advanced proficiency in SolidWorks 3D modeling, assemblies, and drawing creation
Strong expertise in GD&T and aerospace engineering drawing development
Experience conducting and facilitating DFMEA activities
Hands-on experience designing composite and aluminum aircraft structures
Strong understanding of structural design principles, mechanical systems, and manufacturability requirements
Experience supporting prototype development, testing, and production release activities
Excellent analytical, problem-solving, and communication skills
Ability to work effectively within multidisciplinary engineering teams
Experience supporting Unmanned Aerial Systems (UAS), UAVs, or autonomous aircraft programs
Familiarity with Airbus engineering processes, standards, and documentation requirements
Experience with composite fabrication techniques and aerospace assembly methods
Background in lightweight aircraft structure design and optimization
Experience supporting aerospace certification, testing, and structural validation activities
Knowledge of aerospace configuration management and change control processes
Understanding of stress analysis principles and structural design requirements
Experience working in fast-paced aerospace product development environments
Experience supporting prototype, low-rate production, or sustainment programs
Ability to obtain access subject to U.S. export control regulations; access may be limited to U.S. Persons, including U.S. citizens, lawful permanent residents, and individuals granted refugee or asylee status

Benefits

Comp & perks

Competitive compensation up to $120,000 annually or $58/hourly
Extensive Medical Plans
Dental
Vision
HSA with company contribution
Company-sponsored Life Insurance
Short-Term Disability Insurance
Long-Term Disability Insurance
Voluntary legal plans
Hospital plans
Accident plans
Pet wellness plans
401(k) with matching
Paid Holidays
Paid Time Off
Career development and advancement opportunities
Professional development at a global company operating in 29 countries
Collaborative team culture