BMS Validation Engineer

Ford Motor Company

. Translate system requirements and architect-authored design verification methods into design verification plans, executable test cases, and acceptance criteria with full traceability .

Posted 10/14/2026full-timeDearborn • Michigan • United StatesMid-LevelSenior💰 $99,100 - $166,200 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in validating embedded electronic control systems and high-voltage electrical equipment, with a strong focus on test plan authorship, documentation, and automation. Proficient in hardware-in-the-loop testing and environmental testing methodologies, ensuring compliance with functional safety and cybersecurity standards.

Highest-signal resume keywords

Validation Of Embedded Electronic Control SystemsTest Plan Authorship And DocumentationHardware-In-The-Loop TestingScripting In Python For Test AutomationHigh-Voltage Safety Qualification

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Test Plan DevelopmentFault Insertion TestingAutomated Regression TestingMeasurement Accuracy VerificationControl Logic VerificationBattery Cycler OperationEnvironmental TestingElectromagnetic Compatibility TestingData AnalysisInstrumentation Skills

Soft Skills

Strong Written CommunicationStrong Verbal CommunicationTeam Collaboration

Tools & Technologies

OscilloscopesData Acquisition SystemsPower SuppliesElectronic LoadsCommunication AnalyzersContinuous Integration ToolsSimulation Software

Certifications & Qualifications

High-Voltage Safety Qualification

Industry Keywords

Functional SafetyCybersecurity VerificationProduct Safety DocumentationBattery SystemsHigh-Voltage Electrical Equipment

Tech Stack

Tools & technologies

Cyber SecurityPython

About the role

Key responsibilities & impact

Translate system requirements and architect-authored design verification methods into design verification plans, executable test cases, and acceptance criteria with full traceability
Execute validation campaigns across sample phases and software release cycles; document results, defects, and evidence to audit standard
Perform fault insertion and negative testing, including sensor faults, communication loss, isolation degradation, contactor faults, overvoltage, overtemperature, and thermal event response
Verify diagnostic and protection behavior, safe state entry, and annunciation to external systems
Root-cause failures with hardware, software, and algorithm engineers; verify fixes and manage regression
Witness and technically review supplier verification reports for method conformance and sufficiency
Contribute evidence to functional safety, cybersecurity, and product safety documentation packages
Build and maintain working competence across both validation domains to provide cross-coverage
Build and maintain software-in-the-loop and hardware-in-the-loop benches with simulated cells, sensors, contactors, and loads
Develop and maintain automated regression suites integrated into continuous integration; own the pass/fail gate for software releases
Verify bootloader, software update and rollback, secure boot and flashing, communication stacks, and diagnostic services
Verify control logic and estimation behavior against models and requirements, including timing and communication performance
Maintain plant models and test scripts as the design evolves
Plan and execute validation on energized modules, packs, and full systems using cyclers, environmental chambers, and instrumented test setups
Verify measurement accuracy and end-to-end sensing chains, balancing effectiveness, thermal behavior, and high-voltage sequencing on real hardware
Verify interoperability with surrounding electrical, thermal, and control systems
Define end-of-line and production test content, methods, and acceptance limits
Support commissioning, field troubleshooting, and returned-unit analysis

Requirements

What you’ll need

Bachelor's degree in Electrical, Electronics, Computer, Mechanical, or Mechatronics Engineering
4+ years validating embedded electronic control systems, battery systems, or high-voltage electrical equipment
Demonstrated test plan authorship traceable to requirements, with disciplined test documentation
Practical instrumentation skill with oscilloscopes, data acquisition, power supplies, electronic loads, and communication analyzers
Scripting capability in Python or equivalent for test automation or data analysis
Either hardware-in-the-loop and test automation experience, or high-voltage laboratory and energized test experience
Strong written and verbal communication skills
Ability and willingness to travel occasionally
Must be legally authorized to work in the United States
High-voltage safety qualification or readiness to certify immediately upon hire is preferred
Master's degree in a related engineering discipline is preferred
Hardware-in-the-loop platform experience and cell or battery emulation
Battery cycler operation and long-duration test campaign management
Environmental, durability, and electromagnetic compatibility test experience
Familiarity with product safety, functional safety, and cybersecurity verification evidence requirements
Production and end-of-line test definition experience

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days
Paid parental leave
New parent ramp-up programs
Subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement and fertility treatments
Vehicle discount program for employees and family members
Management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
Generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off
Option to purchase additional vacation time