CFD Engineer

Ford Motor Company

. Perform 3D CFD and thermal analysis of vehicle AHSS (Air Handling Sub-System) components during product development .

Posted 9/23/2026full-timeDearborn • Michigan • United StatesJuniorMid-Level💰 $121,659 - $149,023 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in 3D CFD and thermal analysis, with a strong focus on optimizing vehicle airflow systems for energy efficiency and human comfort. Proficient in utilizing advanced modeling techniques and communicating complex engineering data effectively to diverse teams.

Highest-signal resume keywords

CFD Analysis3D Thermal ModelingFluent SoftwareANSA SoftwareHeat Transfer Physics

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

CFD Pre-ProcessingCFD Post-ProcessingMesh PreparationData AnalysisModel Correlation

Soft Skills

CommunicationCollaboration

Tools & Technologies

OpenFOAMStar CCM+CAD Geometry

Industry Keywords

Mechanical EngineeringAir Handling Sub-SystemVehicle ArchitectureEnergy EfficiencyHuman Comfort

Tech Stack

Tools & technologies

Airflow

About the role

Key responsibilities & impact

Perform 3D CFD and thermal analysis of vehicle AHSS (Air Handling Sub-System) components during product development
Optimize vehicle ductwork, registers, cowl intake, extraction path, and HVAC unit for energy efficiency and human comfort
Apply advanced 3D thermal/fluid modeling techniques
Conduct physical testing to enhance model correlation and predictability
Interface with outside vendors to explore and validate new modeling technology
Communicate simulation results across Design Studio, Body Interior & Exterior, Thermal Systems, Program Teams, and Vehicle Architecture
Support updates to requirements, specifications, and core quality documents based on modeling lessons learned
Work with teams to develop new technologies related to interior airflow systems

Requirements

What you’ll need

Bachelor’s degree or foreign equivalent in Mechanical Engineering or a related field
2 years of experience in the job offered or a related occupation
2 years of experience utilizing CFD pre-processing software to mesh and prepare CAD geometry, including ANSA or T-Grid
2 years of experience utilizing CFD software including Fluent, OpenFOAM or Star CCM+ to execute and perform CFD analysis
2 years of experience utilizing CFD post-processing software to analyze simulation results and draw data-driven conclusions
2 years of experience modeling heat transfer physics and understanding 3D conjugate heat transfer challenges
2 years of experience compiling and clearly communicating engineering data to a wide audience, including non-engineers
1 year of experience using CFD to model water-management features within constrained geometry
1 year of experience correlating CFD data to physical test data and identifying acceptable margins of error
Must be legally authorized to work in the United States
Must live within a reasonable commuting distance from the Dearborn, Michigan worksite

Benefits

Comp & perks

Immediate medical, dental, and prescription drug coverage
Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up child care and more
Vehicle discount program for employees and family members, and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
A generous schedule of paid holidays, including the week between Christmas and New Year's Day
Paid time off and the option to purchase additional vacation time