Emissions Calibration Engineer

Ford Motor Company

. Lead development testing across engine dynamometers, powertrain/hub dynamometers, and physical vehicles .

Posted 10/16/2026full-timeDearborn • Michigan • United StatesMid-LevelSenior💰 $99,600 - $166,600 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in powertrain calibration, emissions compliance, and data-driven analysis, with a strong focus on gasoline emissions and HEV/PHEV systems. Proficient in leading technical reviews and mentoring junior engineers while utilizing advanced tools for calibration and validation.

Highest-signal resume keywords

Powertrain CalibrationEmissions ComplianceData Acquisition SystemsMATLAB/SimulinkDesign Of Experiments (DOE)

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Calibration DevelopmentSensitivity StudiesData-Driven AnalysisMechanical Wiring SkillsElectrical Wiring SkillsDebuggingTroubleshootingStatistical ValidationExhaust Aftertreatment DesignHEV/PHEV Powertrain Architecture

Soft Skills

LeadershipMentoringCommunication

Tools & Technologies

ATI VisionETAS INCAVector CANapeData Acquisition SystemsEngine DynamometersChassis Dynamometers

Industry Keywords

Global Emissions Regulatory RequirementsSULEV20SULEV15SULEV10Hardware-In-The-Loop

About the role

Key responsibilities & impact

Lead development testing across engine dynamometers, powertrain/hub dynamometers, and physical vehicles
Use virtual vehicle analytical simulations to front-load calibration development and demonstrate system capability
Conduct sensitivity studies to balance emissions compliance, fuel economy, performance, and drivability
Establish preferred control-variable values using data-driven analysis
Coordinate calibration of engine, aftertreatment, transmission, and electric generator/motor subsystems
Use Design of Experiments methods to map multi-variable calibration spaces and define robust operating strategies
Lead setup and commissioning of prototype systems in dyno and vehicle environments
Debug and troubleshoot mechanical, electrical, and software issues
Document and present calibration progress, trade-off results, and regulatory compliance status to program leadership and cross-functional teams

Requirements

What you’ll need

Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or a related technical field
5+ years of experience in powertrain calibration, focused on gasoline emissions and/or HEV/PHEV systems
Proficiency with ATI Vision, ETAS INCA, or Vector CANape
Knowledge of CAN communication protocols
Deep understanding of global emissions regulatory requirements and SULEV20, SULEV15, and SULEV10 test procedures
Mechanical and electrical wiring skills for prototype vehicle/bench setup and hardware-in-the-loop troubleshooting
Experience with data acquisition systems and engine/chassis dynamometers
Data engineering and statistical validation experience analyzing large-scale datasets
Master’s or PhD in Engineering preferred
Expertise in exhaust aftertreatment design and validation preferred
Understanding of HEV/PHEV powertrain architectures and emissions impacts
Experience with MATLAB/Simulink and DOE optimization software preferred
Ability to lead cross-functional technical reviews and mentor junior calibration engineers preferred
Legally authorized to work in the United States

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days
Paid parental leave
New parent ramp-up programs
Subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement
Fertility treatments
Vehicle discount program for employees and family members
Management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
Generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off
Option to purchase additional vacation time
Visa sponsorship available