Fabrication, Aero Technician

. Support the Experimental Aerodynamics team in wind tunnel testing of new vehicle models .

Posted 10/24/2026full-timeAllen Park • Michigan • United StatesMid-LevelSenior💰 $65,100 - $144,900 per yearWebsite

Tools & technologies

Assembly

Key responsibilities & impact

Support the Experimental Aerodynamics team in wind tunnel testing of new vehicle models
Build test articles and provide wind tunnel test technical support
Fabricate prototype parts, test articles, and test equipment using in-house shop tools and equipment
Manage outsourcing of prototype production to internal Ford teams or approved external vendors when required
Adhere to safety procedures and training
Collaborate with extended teams and adapt to changing priorities and assignments
Use manual and CNC machining, welding, thermoforming, 3D printing, woodworking, finishing, soldering, electronics assembly, and other shop equipment
Fabricate and prepare parts for full-scale wind tunnel models
Perform basic automotive setup tasks, including alignments and part changes
Assemble and debug test equipment, hardware, and instrumentation systems
Design and build test fixtures and assembly tools
Transport test articles, tools, and supplies to and from test locations
Work with vendors to support prototyping and testing efforts

What you’ll need

5+ years of fabrication and hardware prototyping experience
Experience in mechanical prototyping and machining
Experience with shop/lab equipment installation and maintenance
Basic literacy with CAD programs, including navigating assemblies, viewing parts, and taking measurements
Familiarity with preparing CAD models for 3D printing and operating 3D printers, or ability to learn
Excellent written and verbal communication and collaboration skills
Ability to self-manage work assignments and deliver to deadlines
Associate’s degree or professional certification in a technical field
Bachelor’s degree in engineering or equivalent experience
Ability to lift a minimum of 50 lbs.
Legally authorized to work in the United States; visa sponsorship is not available
Preferred/desired experience includes automotive product development and vehicle prototyping, welding, manual and CNC machining, CAM software, Fusion 360, Dassault Systèmes 3DEXPERIENCE, vector art software, machine repair and calibration, model making, automotive restoration/bodywork/service, auto racing, aircraft construction, woodworking, composite layup, sheet metal work, mechanical design, DC electronics, mechatronics, soldering, and electronic harness assembly

Comp & perks

Immediate medical, dental, vision, and prescription drug coverage
Paid parental leave
New parent ramp-up programs
Subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement and fertility treatments
Vehicle discount program for employees and family members and management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
Generous vacation time, sick/personal time, and paid holidays, including between Christmas Eve and New Year’s Day