Manufacturing Tooling Engineer

Ford Motor Company

. Develop and implement global tooling systems and standards for powertrain manufacturing operations .

Posted 9/21/2026full-timeChennai • IndiaSeniorLeadWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in tooling development, cutting tool selection, and manufacturing process optimization, with a strong focus on Lean Manufacturing and Six Sigma methodologies. Proven ability to manage supplier relationships and coordinate cross-functional teams to ensure successful program launches and tooling performance.

Highest-signal resume keywords

Tooling DevelopmentCutting Tool SelectionLean ManufacturingSix Sigma MethodologiesCNC Machining

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Manufacturing ToolingMachining ProcessesTooling ApplicationsProcess OptimizationTool DesignSupplier CoordinationProject ManagementTechnical SpecificationsCost Reduction StrategiesTooling Standards

Soft Skills

Problem-SolvingAnalytical SkillsCross-Functional Collaboration

Tools & Technologies

CAD SoftwareTooling Management SystemsIndustry 4.0 Technologies

Industry Keywords

Powertrain ManufacturingAutomotive EngineeringManufacturing Launch ActivitiesTool Crib PlanningMinimum Quantity Lubrication

Tech Stack

Tools & technologies

Assembly

About the role

Key responsibilities & impact

Develop and implement global tooling systems and standards for powertrain manufacturing operations
Design, specify, and select cutting tools including drills, end mills, reamers, taps, broaches, inserts, and grinding tools
Evaluate manufacturing feasibility and support Design for Manufacturing and Assembly (DFMA) activities
Develop tooling strategies aligned with manufacturing process requirements and Bill of Process standards
Create and maintain tooling standards, setup documentation, tooling layouts, process sheets, and technical specifications
Prepare and issue Request for Quotations (RFQs) to tooling suppliers
Evaluate supplier proposals, perform cost comparisons, and select optimal suppliers
Lead tooling design reviews, supplier audits, pre-production validations, and acceptance activities
Manage tooling procurement, delivery, installation, and commissioning activities
Ensure timely delivery of tooling documentation, drawings, layouts, and technical records
Analyze machining parameters including cutting speeds, feeds, and depths of cut to improve productivity and quality
Monitor tool life, wear patterns, and failure modes to improve tooling performance
Identify and implement cost reduction opportunities through tooling standardization, advanced tooling technologies, and process improvements
Apply Lean Manufacturing and Six Sigma methodologies to reduce downtime, scrap, and tooling costs
Support minimum quantity lubrication (MQL) initiatives and tooling management systems
Support new program launches through tooling development, validation, machine prove-out, and production readiness activities
Coordinate with product engineering, quality, manufacturing, and supplier teams during launch phases
Lead tooling-related issue resolution during production ramp-up and stabilization periods
Provide Job 1 and post-launch support to ensure tooling performance meets quality and productivity targets
Support tool crib planning and inventory management activities
Monitor tooling consumption, inventory levels, and replacement schedules
Develop strategies to optimize tooling inventory and operational efficiency

Requirements

What you’ll need

8–10 years of experience in manufacturing tooling, machining processes, cutting tool engineering, or powertrain manufacturing environment
Diploma or bachelor's degree in mechanical engineering, Manufacturing Engineering, Production Engineering, Industrial Engineering, Automotive Engineering, or related field
Hands-on experience in CNC machining, process optimization, tooling development, supplier coordination, and new program launches
Strong knowledge of cutting tool selection, machining operations, and tooling applications
Understanding of tooling design, process development, and manufacturing launch activities
Strong problem-solving, analytical, and project management skills
Experience working with suppliers and cross-functional engineering teams
Preferred: Master's Degree in Engineering or related technical discipline
Preferred: Experience in engine, powertrain, or automotive manufacturing
Preferred: Knowledge of Lean Manufacturing and Six Sigma methodologies
Preferred: Familiarity with CAD software and manufacturing process documentation
Preferred: Experience with tooling management systems and Industry 4.0 manufacturing technologies