Mechatronic Design and Release Engineer – Consumer Charging

Ford Motor Company

. Support vehicle prototype builds, product launch, and service issues for consumer charging electronic hardware, power electronics, and system-level integration .

Posted 10/6/2026full-timeDearborn • Michigan • United StatesMid-LevelSenior💰 $65,100 - $166,200 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in automotive design and release, focusing on power electronics and mechatronic systems. Proficient in developing test plans, conducting hardware analysis, and ensuring compliance with electrical safety and regulatory standards.

Highest-signal resume keywords

MATLAB ExpertisePower Electronics Simulation ToolsVector CANalyzer/CANoe ProficiencyDFMEA DevelopmentAutomotive Design and Release Experience

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Circuit SimulationPower StudiesElectronic Circuit DesignBoard LayoutThermal Management AnalysisCustom Test Script DevelopmentHIL Testing SetupsFMEAElectrical Safety StandardsHigh Voltage Safety Interlocks

Soft Skills

Analytical SkillsLeadership SkillsCommunication Skills

Tools & Technologies

LTSpiceMathcadPLECSSaberSimscape ElectricalOscilloscopesMultimetersPower AnalyzersThermal Imaging Cameras

Industry Keywords

Mechatronics EngineeringConsumer Charging HardwareAutomotive EngineeringElectrical SafetyFunctional Safety (ISO 26262)USB-C Power DeliveryWireless Charging (Qi)LINGlobal Electrical Standards

About the role

Key responsibilities & impact

Support vehicle prototype builds, product launch, and service issues for consumer charging electronic hardware, power electronics, and system-level integration
Develop and execute comprehensive test plans, original test cases, and custom testing tools for bench and vehicle-level power and thermal validation
Perform circuit simulations, power studies, and hardware-level analysis using LTSpice, MATLAB, and power electronics simulation tools
Analyze connectors, relays, contactors, and thermal management of charging and power delivery hardware
Lead troubleshooting and problem resolution using Vector CANalyzer/CANoe; collect and analyze data, review schematics, and evaluate vehicle EDS
Collaborate with Component, Architecture, and Systems Engineering teams on hardware/software compatibility and regulatory requirements
Develop DFMEA, Design Specifications, D/PVPR, and Worst-Case Circuit Analysis (WCCA) documentation
Lead technical design reviews for module hardware, power electronics, thermal interfaces, and mechanical/connector interfaces
Manage Tier 1 supplier engineering activities to ensure component delivery meets quality and timing standards
Lead cross-functional teams in resolving program-specific engineering issues using Fishbone and 8D strategies
Deliver engineering requirements for consumer charging mechatronic components at each Ford development milestone
Develop hardware, thermal performance, and electronic control logic solutions for new or revised features
Ensure designs meet electrical safety, functional safety (ISO 26262), and global regulatory standards

Requirements

What you’ll need

Bachelor's degree or equivalent; BSEE (MSEE) or MS in Mechatronics Engineering preferred
5+ years of experience in automotive Design and Release (DR) or electronic hardware development
Expertise in MATLAB, LTSpice, Mathcad, and power electronics simulation tools such as PLECS, Saber, or Simscape Electrical
Advanced proficiency with Vector tools, including CANalyzer and CANoe
Experience using oscilloscopes, multimeters, power analyzers, and thermal imaging cameras
Strong background in mechatronic and power electronic systems, including connectors, relays, contactors, and thermal management hardware
Experience developing custom test scripts or hardware-in-the-loop (HIL) testing setups
Strong analytical skills, including 8D, 6-Panel, and FMEA
Experience with electronic circuit design and board layout
Familiarity with USB-IF / USB-C Power Delivery (PD), Qi (WPC) wireless charging, and LIN
Knowledge of global electrical standards and regional phase, voltage, and frequency differences
Understanding of electrical safety standards and high voltage safety interlocks, including UL and IEC
Excellent communication and leadership skills for cross-functional cooperation
Must be legally authorized to work in the United States
Visa sponsorship is not available

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days
Paid parental leave
New parent ramp-up programs
Subsidized back-up childcare
Family building benefits including adoption and surrogacy expense reimbursement
Fertility treatments
Vehicle discount program for employees and family members
Management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
Generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off
Option to purchase additional vacation time