Mfg Process Engineer – Cylinders

Ford Motor Company

. Develop and optimize high-volume machining processes for cylinder blocks and cylinder heads .

Posted 10/2/2026full-timeDearborn • Michigan • United StatesMid-LevelSenior💰 $74,300 - $166,200 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in high-volume machining processes, particularly for cylinder blocks and cylinder heads, with a strong focus on process optimization, project management, and quality improvement methodologies such as Lean Manufacturing and Six Sigma. Proficient in evaluating product designs for manufacturability and collaborating effectively with cross-functional teams.

Highest-signal resume keywords

High-Volume Machining ProcessesProject ManagementLean ManufacturingSix Sigma3D CAD Review Tools

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Machining OperationsCutting ToolsFixturesProcess CapabilityPFMEAStatistical Process ControlCapability StudiesGD&TError-ProofingInspection Processes

Soft Skills

Problem-SolvingCommunicationTeamworkIndependenceTime Management

Tools & Technologies

Microsoft ExcelMicrosoft PowerPointTeamcenterVisMockupCATIACMMsAVBOMWERSGSPAS/APTE2KS

Industry Keywords

Automotive ManufacturingEngine Component ManufacturingCylinder Block MachiningCylinder Head MachiningSupplier ManagementProduction ReadinessTooling ProcurementDimensional TestingFunctional TestingLeak Testing

About the role

Key responsibilities & impact

Develop and optimize high-volume machining processes for cylinder blocks and cylinder heads
Evaluate product designs for manufacturability, process capability, tooling, and production feasibility
Partner with Product Development to improve quality, labor efficiency, tooling cost, and facility requirements
Develop and maintain process sheets, cycle information, equipment specifications, and line layouts
Define requirements for fixtures, cutting tools, gauges, automation, inspection, material handling, and error-proofing
Manage schedules for equipment and tooling design, procurement, build, installation, and launch
Evaluate supplier bids and support equipment and tooling procurement
Lead supplier buyoffs, equipment installation, start-up, commissioning, run-at-rate, and production readiness
Identify and resolve machining, product, tooling, quality, and launch issues
Apply PFMEA, failure-mode avoidance, Lean Manufacturing, Six Sigma, and error-proofing methods
Support process validation, capability studies, control plans, quality improvements, and corrective actions
Coordinate dimensional, functional, and leak-test requirements
Document lessons learned and implement preventive actions for future programs
Communicate project status, timing, cost, quality, risks, and launch readiness to stakeholders
Collaborate with Product Development, suppliers, Purchasing, Logistics, New Model Programs, and plant teams
Travel regularly each day to the Windsor Engine Plant

Requirements

What you’ll need

Bachelor’s degree in Engineering (Mechanical, Industrial or Electrical preferred) and/or equivalent years' experience (5+)
Knowledge of high-volume machining processes, preferably for cylinder blocks and cylinder heads
Understanding of machining operations, cutting tools, fixtures, gauging, and process capability
Ability to evaluate product designs for manufacturability and production feasibility
Strong project management, problem-solving, communication, and teamwork skills
Ability to work independently and manage multiple priorities under timing constraints
Proficiency with Microsoft Excel, PowerPoint, and 3D CAD review tools such as Teamcenter, VisMockup, or CATIA
Knowledge of PFMEA, failure-mode avoidance, Lean Manufacturing, and Six Sigma
Willingness to travel, including extended assignments
Candidates must be legally authorized to work in the United States
Preferred experience in automotive manufacturing, engine component manufacturing, or cylinder block and cylinder head machining
Preferred experience with milling, drilling, boring, tapping, honing, washing, deburring, leak testing, or inspection processes
Preferred experience with machining equipment, fixtures, cutting tools, automation, gauging, CMMs, or error-proofing
Preferred knowledge of GD&T, statistical process control, capability studies, and control charts
Preferred familiarity with Ford manufacturing systems, including AVBOM, WERS, GSPAS/APT, Teamcenter, E2KS, AIM, and CPARS
Regular daily travel to the Windsor Engine Plant (Windsor, ON)

Benefits

Comp & perks

Immediate medical, dental, vision and prescription drug coverage
Flexible family care days
Paid parental leave
New parent ramp-up programs
Subsidized back-up child care
Family building benefits including adoption and surrogacy expense reimbursement
Fertility treatments
Vehicle discount program for employees and family members
Management leases
Tuition assistance
Established and active employee resource groups
Paid time off for individual and team community service
Generous schedule of paid holidays, including the week between Christmas and New Year’s Day
Paid time off
Option to purchase additional vacation time
Visa sponsorship is available for this position
Hybrid work arrangement