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Thermal Test Engineer, Early Career Program
Ford Motor Company. Support planning, readiness, and execution of component, bench, subsystem, and vehicle-level thermal tests .
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in thermal testing and data analysis, with proficiency in Python or MATLAB for processing experimental data. Familiarity with EV thermal management concepts and hands-on experience in laboratory settings are essential.
Highest-signal resume keywords
ThermodynamicsHeat TransferFluid MechanicsPython ProgrammingTest Automation
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills
Thermal TestingData AcquisitionExperimental MethodsInstrumentationTest Fixture DesignStatistical AnalysisMeasurement UncertaintyTest Automation ToolsVersion-Controlled CodeEnvironmental Testing
Soft Skills
Analytical SkillsProblem-SolvingOrganizational SkillsCommunication Skills
Tools & Technologies
MATLABLabVIEWGitCATIA V6CAN ProtocolLIN ProtocolAutomotive Ethernet
Industry Keywords
EV Thermal ManagementBattery Thermal ManagementPower Electronics CoolingCabin HVACClimatic Wind Tunnel Testing
Tech Stack
Tools & technologiesPython
About the role
Key responsibilities & impact- Support planning, readiness, and execution of component, bench, subsystem, and vehicle-level thermal tests
- Support thermal lab operations, including test fixture build-up, equipment readiness, and safe, efficient test execution
- Support development of automated test sequences for repeat, durability, and reliability cycles, including monitoring and safe shutdown behavior
- Instrument test articles and vehicles with thermocouples, pressure transducers, flow meters, and related sensors
- Support data acquisition setup, checkout, and calibration
- Process, analyze, and visualize test data in Python
- Assist with environmental chamber, climatic wind tunnel, and proving-ground test events
- Prepare test matrices and collect data on site
- Document test plans, procedures, and results
- Present findings to stakeholders
- Support physical validation of Ford's next-generation EV thermal management systems
Requirements
What you’ll need- Pursuit of a degree in Mechanical Engineering or a related thermal/fluid sciences discipline
- Strong foundational knowledge of thermodynamics, heat transfer, and fluid mechanics
- Hands-on laboratory experience with experimental methods, instrumentation, and data acquisition
- Proficiency with Python or MATLAB for processing, analyzing, and plotting experimental data
- Strong organizational skills and ability to support multiple test events and schedules in parallel
- Excellent analytical, problem-solving, and communication skills
- GPA of 3.0 on a 4.0 scale or equivalent
- Must be able to dedicate 6 months for this engagement
- Familiarity with EV thermal management concepts, including battery thermal management, power electronics and drive unit cooling, and cabin HVAC
- Experience with environmental or climatic testing
- Experience with test automation tools and scripting such as Python or LabVIEW
- Familiarity with CAN, LIN, and Automotive Ethernet protocols and vehicle-network data logging
- Exposure to test fixture design and CAD software such as CATIA V6
- Working knowledge of measurement uncertainty, design of experiments, and statistical analysis of test data
- Experience with readable, reusable, version-controlled code and Git
- Must be legally authorized to work in the United States
- Visa sponsorship is not available
Benefits
Comp & perks- 6-month Early Career Program
- $5,000 pre-tax relocation stipend for eligible candidates living 50+ miles away
- High level of involvement with an exceptional team of industry innovators and visionaries
- Meaningful contribution to breakthrough work
- Skills development supporting future career pursuits