Compliant Variation Analysis Engineer

General Motors

. Create variation simulation models accounting for part and process variation, part stiffness, and structural compliance .

Posted 9/24/2026full-timeWarren • Michigan • United StatesJuniorMid-LevelWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in creating and analyzing variation simulation models, applying Geometric Dimensioning & Tolerancing (GD&T), and collaborating with cross-functional teams to enhance dimensional performance. Proficient in utilizing digital engineering tools and maintaining technical documentation to support engineering best practices.

Highest-signal resume keywords

Geometric Dimensioning & Tolerancing (GD&T)3D Variation Simulation ModelingDesign/Release/Manufacturing ExperienceCAE ExperienceUnigraphics (UG)/NX

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Variation Simulation ModelingDimensional AnalysisTolerance AllocationStructural ComplianceMaterial Behavior Analysis

Soft Skills

Cross-Functional CollaborationCommunication of RisksTechnical Documentation Maintenance

Tools & Technologies

Digital Engineering ToolsTeamcenter Visualization Mock-Up

Certifications & Qualifications

ASME Y14.5M Professional CertificationDFSS Black Belt CertificationDFSS Green Belt Certification

Industry Keywords

Product Launch ExperienceManufacturing/Assembly ExperienceAdvanced Vehicle Development ExperienceGM Processes and Standards

Tech Stack

Tools & technologies

Assembly

About the role

Key responsibilities & impact

Create variation simulation models accounting for part and process variation, part stiffness, and structural compliance
Partner with Product Engineering, Manufacturing Engineering, Supplier Quality, suppliers, and launch teams
Assist with dimensional strategies, datum schemes, locating strategies, and tolerance allocation through variation analysis simulations
Build and run 3D variation models using approved engineering methods and tools
Develop or support compliant variation models accounting for part stiffness and material behavior
Combine 3D variation simulation with traditional CAE analyses to evaluate dimensional performance and identify design or process improvements
Identify dimensional risks and communicate recommended actions to cross-functional partners
Participate in reviews with engineering, supplier, and plant teams
Maintain technical documentation, action plans, and status updates
Apply GM processes, standards, lessons learned, and engineering best practices
Build knowledge of digital engineering tools and identify opportunities to improve dimensional processes and automation

Requirements

What you’ll need

BS in Engineering, Math or equivalent
2 years of relevant work experience
Knowledge of Geometric Dimensioning & Tolerancing (GD&T)
Design/Release/Manufacturing Experience
GM does not provide immigration-related sponsorship for this role; applicants must not require GM immigration sponsorship now or in the future
Preferred: MS in Engineering
Preferred: CAE Experience
Preferred: ASME Y14.5M Professional Certification
Preferred: DFSS Black Belt Certification and/or DFSS Green Belt Certification
Preferred: Advanced Vehicle Development Experience
Preferred: Manufacturing/Assembly Experience
Preferred: Product Launch Experience
Preferred: Unigraphics (UG)/NX
Preferred: Teamcenter Visualization Mock-Up

Benefits

Comp & perks

Benefits supporting well-being at work and at home
Total Rewards resources
Reasonable accommodations for applicants with disabilities
Equal employment opportunity and inclusive workplace
Pre-employment screening and role-related assessments where applicable