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Senior Manufacturing Controls Engineer
General Motors. Lead controls engineering execution for new and existing manufacturing programs from concept through production launch .
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in controls engineering, including the design, programming, and integration of automated manufacturing systems. Proficient in applying GM Global Common Controls standards and leading cross-functional teams to ensure compliance and technical excellence.
Highest-signal resume keywords
Controls EngineeringPLC ProgrammingAutomated Manufacturing EquipmentGM Global Common Controls StandardsLean Manufacturing
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
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Hard Skills
Electrical EngineeringControls Hardware DesignControls Software DesignIndustrial NetworksSafety SystemsTroubleshootingRoot-Cause AnalysisEmulation and Virtual ValidationProgramming Languages (Python, C#, VBA, JavaScript, XML)Six Sigma
Soft Skills
Analytical SkillsProblem-SolvingCommunicationOrganizational SkillsDecision-Making
Tools & Technologies
HMIsDrivesEPLANMachine VisionRoboticsEmulate3DMESAndonEnterprise IT SystemsTechnical Documentation
Industry Keywords
Automotive ManufacturingManufacturing ControlsAutomationElectrical Control SystemsContinuous Improvement
Tech Stack
Tools & technologiesCyber SecurityJavaScriptPythonVBA
About the role
Key responsibilities & impact- Lead controls engineering execution for new and existing manufacturing programs from concept through production launch
- Develop, review, and approve controls hardware and software designs, including PLCs, HMIs, drives, safety systems, I/O, industrial networks, and plant-floor interfaces
- Program, troubleshoot, integrate, and validate automated equipment and production systems
- Apply GM Global Common Controls standards for hardware, software, build, safety, networks, and cybersecurity
- Perform or oversee emulation, offline testing, supplier buyoffs, equipment runoffs, installation, commissioning, and production validation
- Provide technical direction to controls engineers, suppliers, integrators, and plant personnel
- Manage project scope, timing, risks, issues, deliverables, and escalations through resolution
- Partner with equipment suppliers to establish requirements, review designs, resolve technical issues, and ensure compliance with GM standards
- Support plant launches, production ramp-up, equipment modifications, downtime recovery, and complex controls troubleshooting
- Conduct root-cause analysis and implement corrective actions improving safety, quality, delivery, cost, uptime, and throughput
- Participate in investment studies, preliminary designs, equipment selection, cost estimating, and technical sourcing
- Develop and maintain standardized controls templates, engineering tools, design aids, and technical documentation
- Capture lessons learned and incorporate improvements into standards, processes, and future program designs
- Collaborate with global teams on technology development, proof-of-concept activities, and deployment of advanced automation solutions
- Promote safety, inclusion, accountability, continuous improvement, and technical excellence
Requirements
What you’ll need- Bachelor’s degree in Electrical Engineering, Controls Engineering, Computer Engineering, or a related technical field
- Five or more years of experience in manufacturing controls, automation, electrical engineering, or a related technical discipline
- Experience designing, programming, integrating, and commissioning automated manufacturing equipment
- Strong experience with PLCs, HMIs, drives, safety controls, industrial networks, and electrical control systems
- Ability to read and interpret electrical schematics, panel layouts, mechanical drawings, and equipment specifications
- Demonstrated experience executing projects and managing equipment suppliers
- Strong analytical, problem-solving, communication, organizational, and decision-making skills
- Ability to work independently and lead cross-functional teams in technical center, supplier, and plant environments
- Willingness to travel domestically and internationally, including occasional extended assignments and off-shift or weekend support during launches
- Ability to legally operate a motor vehicle on a regular basis
- Master’s degree in Engineering or a related technical field (preferred)
- Experience in automotive manufacturing (preferred)
- Knowledge of GM Global Common Controls standards (preferred)
- Experience with emulation and virtual validation tools such as Emulate3D (preferred)
- Experience integrating controls with plant-floor systems, MES, production monitoring, error proofing, Andon, vehicle tracking, or enterprise IT systems (preferred)
- Experience with Siemens controls, HMI platforms, EPLAN, machine vision, robotics, or industrial cybersecurity (preferred)
- Experience developing automation standards, reusable templates, engineering tools, or technical training (preferred)
- Familiarity with Python, C#, VBA, JavaScript, or XML (preferred)
- Experience with lean manufacturing, Six Sigma, and structured problem-solving methodologies (preferred)
Benefits
Comp & perks- Hybrid work arrangement with reporting to the assigned location at least 3 times a week
- Relocation benefits may be available
- Company vehicle may be provided subject to Motor Vehicle Report review
- GM benefits supporting employee well-being at work and at home
- Inclusive workplace and belonging-focused culture
- Reasonable accommodations for applicants with disabilities