Senior Manufacturing Engineer – Manufacturing Process Analysis

General Motors

. Partner with manufacturing, plant, product design, materials, and process engineering teams to define complex technical problems and analysis objectives .

Posted 10/7/2026full-timeWarren • Michigan • United StatesSeniorWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in engineering simulation methods, including FEA and CFD, to solve complex technical problems. Proficient in developing and applying engineering models, conducting analyses, and providing technical guidance within a collaborative environment.

Highest-signal resume keywords

FEACFDEngineering Simulation MethodsTechnical CommunicationAnalytical Problem-Solving

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Mechanical EngineeringMaterials EngineeringManufacturing EngineeringModel DevelopmentSimulation AnalysisData CorrelationTechnical Presentation

Soft Skills

CollaborationMentoringIndependent Work

Tools & Technologies

AbaqusAltair HyperWorksSTAR-CCM+DanteNX CADPython

Industry Keywords

Heat TreatmentMaterial Phase TransformationThermal GradientsResidual StressDistortionDuctility

Tech Stack

Tools & technologies

AssemblyPython

About the role

Key responsibilities & impact

Partner with manufacturing, plant, product design, materials, and process engineering teams to define complex technical problems and analysis objectives
Conduct FEA, CFD, thermal, structural, and multiphysics analyses to identify root causes and develop practical solutions
Investigate heat treatment, material phase transformation, thermal gradients, residual stress, distortion, ductility, and other material and process behaviors
Apply simulation to casting, machining, assembly, welding, and fluid-flow manufacturing processes
Develop analysis approaches, including selection of physics, assumptions, boundary conditions, material models, and solution methods
Perform research and literature reviews to support model development and technical recommendations
Create and improve analysis methods and workflows using Abaqus, Altair HyperWorks, STAR-CCM+, Dante, NX CAD, and Python
Automate preprocessing, solver execution, post-processing, and reporting
Correlate simulation results with test, inspection, plant, experimental, or production data
Post-process and interpret results, prepare technical presentations, and communicate conclusions to internal customers and leadership
Provide technical guidance, train others, and mentor or coordinate a small group of engineers as needed

Requirements

What you’ll need

Bachelor's degree in Mechanical Engineering, Materials Engineering, Manufacturing Engineering, or a related engineering discipline
3+ years of professional experience applying engineering simulation methods, including FEA, CFD, or related modeling tools
Experience developing, interpreting, validating, or applying engineering models to solve technical problems
Strong analytical and problem-solving skills
Ability to work independently in environments with incomplete information and evolving requirements
Strong technical communication and collaboration skills
GM does not provide immigration-related sponsorship; candidates must not require GM immigration sponsorship now or in the future
Must report to the specific location at least 3 times a week, or at another frequency dictated by the manager
Willingness to travel less than 25% for the role

Benefits

Comp & perks

Relocation benefits are available for candidates who qualify under company policy
Access to GM Total Rewards resources and benefits supporting employee well-being
Reasonable accommodations for applicants with disabilities