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Professional Controls Project Engineer, Level 3
KION Group. Lead controls engineering execution for assigned Dematic material handling projects, project areas, or major work packages from post-sale handoff through commissioning, go-live, site support, standby support, and project turnover .
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in controls engineering, including PLC/HMI development, testing, and troubleshooting for automated material handling systems. Proficient in project execution, cross-functional collaboration, and effective communication in both English and Spanish.
Highest-signal resume keywords
PLC/HMI DevelopmentControls TestingAutomated Material Handling SystemsCross-Functional Project CollaborationProject Engineering Execution
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills
Controls EngineeringAutomationMechatronicsTroubleshootingFunctional TestingControls Layout DevelopmentI/O SystemsVFDsSafety SystemsElectrical Drawings
Soft Skills
Strong Communication SkillsMentoringTechnical GuidanceProblem SolvingCustomer-Facing Skills
Tools & Technologies
AutoCADStudio 5000TIA PortalHMI ToolsSAPCET DesignerSolidworksMicrosoft OfficeTeamsIssue Tracking Tools
Certifications & Qualifications
PLC CertificationAutomation CertificationSafety CertificationElectrical CertificationProject Management Certification
Industry Keywords
Material HandlingManufacturing SystemsConveyor SystemsSortation SystemsRobotic SystemsAutomated Equipment ProjectsCommissioningSite SupportProject CloseoutRoot Cause Analysis
About the role
Key responsibilities & impact- Lead controls engineering execution for assigned Dematic material handling projects, project areas, or major work packages from post-sale handoff through commissioning, go-live, site support, standby support, and project turnover
- Act as the primary Project Engineering controls point of contact for assigned projects or project areas
- Review project scope, customer specifications, quotes, layouts, technical requirements, and Solution Development outputs
- Divide project scope into control areas and define the controls approach
- Develop, review, and maintain controls layouts, schematics, BOMs, detailed drawings, installation documentation, and project deliverables
- Support order entry and ensure controls materials, devices, and components are specified and released
- Develop, modify, test, and validate PLC/HMI logic
- Support emulation, internal testing, functional testing, integration testing, site acceptance testing, and go-live readiness
- Validate I/O, scanners, VFDs, motors, sensors, safety devices, control panels, industrial networks, and peripheral devices
- Troubleshoot PLC logic, HMI interfaces, field devices, communication networks, and material handling equipment
- Drive root cause analysis and corrective actions for controls-related issues
- Lead or support customer-site commissioning, startup, checkout, functional validation, troubleshooting, handover, and stabilization
- Coordinate with Mechanical Engineering, Software, Installation, Project Management, Solution Development, Finance, customers, and other stakeholders
- Guide less experienced engineers through task direction, technical support, deliverable reviews, and commissioning support
- Communicate technical status, risks, blockers, recovery actions, and scope or design issues
- Apply safety standards, quality processes, standard work, application guides, and documentation standards
- Contribute to productivity, cost reduction, quality improvement, customer satisfaction, lessons learned, and process improvements
- Track engineering execution against project budget, schedule, scope, labor allocation, material scope, and cost assumptions
- Support order entry, material release, documentation updates, status reporting, issue tracking, forecasting, change requests, rework, recovery plans, and project closeout
- Maintain records of decisions, technical changes, open issues, and project risks
Requirements
What you’ll need- Bachelor’s degree in Mechatronics, Electrical Engineering, Controls Engineering, Automation, Robotics, Mechanical Engineering, Industrial Engineering, or related Engineering discipline
- Typically, 5–8 years of experience in controls engineering, automation, mechatronics, material handling, manufacturing systems, project engineering, or a related technical field
- Experience leading or supporting automated equipment projects from engineering execution through site commissioning, go-live, and stabilization
- Experience with PLC/HMI development, controls testing, system emulation, I/O checkout, functional testing, troubleshooting, and commissioning
- Experience working with cross-functional project teams including mechanical engineering, software, installation, project management, solution development, and customer stakeholders
- Strong understanding of controls engineering principles for automated material handling systems
- Working knowledge of PLCs, HMIs, I/O systems, VFDs, scanners, motors, sensors, safety systems, control panels, Ethernet/IP or other industrial networks, and related controls devices
- Ability to develop, modify, test, and troubleshoot PLC/HMI logic for standard and moderately complex project areas
- Ability to perform controls checkout, functional testing, emulation support, commissioning, and root cause troubleshooting
- Ability to read, interpret, and develop controls layouts, schematics, BOMs, sequence of operations, installation drawings, risk assessments, customer specifications, quotes, project proposals, and Dematic standards
- Strong written and verbal communication skills in English and Spanish
- Advanced English required
- Proficiency with AutoCAD/electrical drawings, Studio 5000, TIA Portal, HMI tools, SAP, CET Designer, Auto Cad, Solidworks, RAD, Microsoft Office, Teams, and issue tracking tools
- Ability to work in a customer-facing environment and communicate technical issues clearly
- Ability to work independently, escalate appropriately, mentor less experienced engineers, and provide technical guidance
- Ability to understand project budgets, engineering labor plans, material scope, cost drivers, and schedule impacts
- Ability to support project administration, order entry, issue tracking, status reporting, change identification, and project closeout activities
- Domestic and international travel required; expected travel approximately 40%
- Must be able to work at customer sites, warehouses, manufacturing environments, and active installation/commissioning areas
- Must be able to stand and walk for extended periods during site execution
- Must follow required PPE, safety, and customer site requirements
- Ability to lift and transport work-related equipment or luggage up to 25 kg
- Valid passport and visa preferred or required based on project assignment and travel needs
- Experience in conveyor, sortation, ASRS, shuttle, palletizing, robotic, or other automated material handling systems preferred
- Experience mentoring junior engineers, coordinating technical tasks, or leading defined project execution scope preferred
- PLC, automation, safety, electrical, controls, or project management certifications preferred but not required
Benefits
Comp & perks- Domestic and international travel required, with travel impact and site support accommodated as part of project execution
- Flexible hours, weekends, or extended shifts during startup, commissioning, go-live, and standby support phases as required by project needs
- Professional mentoring and technical guidance opportunities
- Global customer, peer, and project stakeholder exposure
- KION Group values and core competencies environment, including collaboration, excellence, and responsibility