Senior Engineer, Process Controls Automation

Phillips 66

. Design, program, configure, test, and implement automation solutions for manual and business processes .

Posted 9/23/2026full-timeHouston • Texas • United StatesSenior💰 $141,300 - $172,700 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in designing and implementing automation solutions, including PLC/DCS configuration and process control optimization. Proven ability to lead projects, mentor teams, and ensure compliance with industry standards.

Highest-signal resume keywords

PLC/DCS ConfigurationProcess Control OptimizationProject ManagementBurner Management SystemsEmergency Shutdown Systems

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Automation Solutions DesignAutomation Script DevelopmentTroubleshooting Automation EquipmentData Collection IntegrationTechnical Studies and Feasibility Reviews

Soft Skills

LeadershipMentoringOrganizational SkillsCollaboration

Tools & Technologies

Rockwell AutomationSiemens AutomationFoxboro AutomationDelta V AutomationHMI Systems

Industry Keywords

NEC/NFPA 70 StandardsFunctional Safety SystemsProcess Hazard AnalysesContinuous Improvement InitiativesAutomation Cyber Assets

About the role

Key responsibilities & impact

Design, program, configure, test, and implement automation solutions for manual and business processes
Lead and execute capital projects for automation systems in compliance with industry standards and company guidelines
Analyze business processes and recommend automation strategies, including lifecycle management and optimization
Develop reusable automation scripts, frameworks, and smart workflows
Architect, implement, and support DCS, PLC, RTU, and HMI systems
Architect, implement, and support functional safety systems, including BMS and ESD
Troubleshoot, maintain, and enhance automation equipment and systems
Direct and mentor technicians and contractors
Conduct technical studies, feasibility reviews, and process hazard analyses
Lead integration for data collection, system optimization, and communication infrastructure
Produce and maintain project documentation, including I/O lists, alarm databases, control narratives, and drawings
Support information security measures for automation cyber assets
Participate in incident investigations, technical committees, and continuous improvement initiatives
Travel to facilities as needed to support operations, commissioning, and FAT/SAT activities

Requirements

What you’ll need

Legally authorized to work in the United States; candidates for regular U.S. positions must meet specified U.S. work authorization requirements
Bachelor’s degree in engineering
5+ years of relevant experience in automation
Intermediate proficiency in PLC/DCS configuration, industrial communication protocols, and troubleshooting
Expertise in process control optimization, tuning, and sequential functions
Familiarity with NEC/NFPA 70 standards
Willingness to travel 30–50%, including outdoor work in varying conditions
Preferred: 10+ years of relevant experience in automation
Experience with Rockwell, Siemens, Foxboro, or Delta V automation platforms
Experience with Burner Management Systems and Emergency Shutdown (ESD) systems
Strong project management, contractor management, and organizational skills
Ability to work independently and collaboratively, with leadership and mentoring capabilities

Benefits

Comp & perks

Annual Variable Cash Incentive Program (VCIP) bonus
8% 401k company match
Cash Balance Account pension
Medical, Dental, and Vision benefits
Annual company contribution to a Health Savings Account for employees on HDHP
Employee Assistance Plan
Well-being reimbursement
Backup family care services
Professional development and continuous learning opportunities