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Lead Controls Engineer – Power Electronics
Proper Voltage. Lead control design for bidirectional DC/DC power conversion stages, including current and voltage loops, mode transitions, and protection behavior .
Posted 10/9/2026full-timeRemote • California • United StatesSenior💰 $150,000 - $175,000 per yearWebsite
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in control design for bidirectional DC/DC power converters, including small-signal modeling, frequency-domain analysis, and discrete-time control. Proficient in simulation automation and firmware implementation, with a strong background in power electronics and control systems.
Highest-signal resume keywords
Control Design for Switched-Mode Power ConvertersSmall-Signal Modeling and AnalysisMATLAB/Simulink and PLECS ProficiencyPython Scripting for Simulation AutomationC Programming for Control Code Implementation
ATS Keywords
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Hard Skills
Control Loop DesignPID Compensator DesignBode and Nyquist AnalysisDiscrete-Time ControlSimulation AutomationFirmware SpecificationOscilloscope ProficiencyCurrent Probe UsageDigital Power ControllersBattery Energy Storage Systems
Soft Skills
Collaboration with Firmware EngineersTechnical LeadershipEffective Communication
Tools & Technologies
MATLABSimulinkPLECSSPICEPythonC ProgrammingOscilloscopeElectronic LoadsNetwork AnalyzerVersion Control Systems
Certifications & Qualifications
UL 1973UL 1998UL 9540IEC 61508
Industry Keywords
Power ElectronicsControl SystemsSwitched-Mode Power ConvertersBidirectional ConvertersMultiphase Interleaved ConvertersFunctional SafetyFMEAEV ChargingPhotovoltaic InvertersGrid-Interactive Converters
Tech Stack
Tools & technologiesNumpyPythonSwitching
About the role
Key responsibilities & impact- Lead control design for bidirectional DC/DC power conversion stages, including current and voltage loops, mode transitions, and protection behavior
- Design controls for four-switch buck-boost and multiphase interleaved converters, including feedforward and phase current balancing
- Derive small-signal plant models for buck, boost, four-switch buck-boost, and multiphase interleaved topologies
- Design PID, type II/III, 2p2z/3p3z compensators and feedforward paths
- Discretize control designs for digital implementation and specify sample rates and delay budgets
- Build closed-loop converter models in PLECS and/or MATLAB/Simulink and verify switching cells with SPICE-class tools
- Automate simulation, parameter sweeps, tolerance analysis, worst-case analysis, and stability checks using Python or MATLAB
- Run production C control code in simulation to verify firmware implementation before hardware testing
- Define operating modes, transitions, bumpless transfer requirements, protection thresholds, and response times
- Translate designs into firmware-ready specifications including block diagrams, difference equations, coefficients, scaling, limits, and expected margins
- Collaborate with firmware engineers through implementation, code review, and bench debugging
- Measure loop gain, transient response, and ripple on hardware and correlate results against models
- Contribute to hardware design reviews involving sensing, anti-aliasing filters, magnetics, and gate drive
- Serve as technical lead by establishing control design and verification practices and reviewing other engineers' work
- Author control specifications and certification evidence for UL 1973, UL 1998, and UL 9540
Requirements
What you’ll need- BS in Electrical Engineering or equivalent demonstrated capability
- Six or more years designing control systems for switched-mode power converters
- Direct, hands-on experience designing control loops for switched-mode power converters that reached validated hardware
- Ability to name the topology, control mode, switching and sampling frequencies, compensator structure, and achieved crossover and phase margin for a personally designed converter
- Working command of small-signal modeling, including state-space averaging or equivalent
- Frequency-domain design expertise: Bode and Nyquist analysis, crossover, phase and gain margin, and right-half-plane zeros
- Working command of discrete-time control, including s-to-z mapping, sampling and computational delay effects, aliasing, and quantization
- Fluency in PLECS or MATLAB/Simulink, with ability to build converter models
- Proficiency in Python or MATLAB scripting for simulation automation and data analysis
- Working proficiency in C for reading and writing control code, running it in simulation, and evaluating firmware fidelity
- Understanding of PWM-triggered ADC sampling, update latency, fixed-point range and resolution, and ISR timing budgets
- Independent lab capability with oscilloscopes, isolated and differential probes, current probes, electronic loads, bidirectional supplies, and a network or frequency response analyzer
- Track record of written control design specifications successfully implemented by another engineer
- Preferred: MS or PhD in Electrical Engineering focused on power electronics or control systems
- Preferred: bidirectional and multiphase interleaved converter control, coupled inductors, current sharing, and phase balancing
- Preferred: average current mode control and feedforward design for four-switch buck-boost converters
- Preferred: large-signal behavior, including mode transitions, discontinuous conduction boundaries, saturation recovery, and limit cycles
- Preferred: wide-bandgap power stages (GaN, SiC)
- Preferred: digital power controllers such as dsPIC33C, TI C2000, or STM32G4
- Preferred: hardware-in-the-loop or real-time simulation platforms such as PLECS RT Box, Typhoon HIL, or OPAL-RT
- Preferred: Python numerical tools such as NumPy, SciPy, or python-control
- Preferred: battery energy storage, EV charging, photovoltaic inverter, or grid-interactive converter experience
- Preferred: functional safety and certification exposure, including IEC 61508, UL 1973, UL 1998, UL 9540, and FMEA
- Preferred: version control and code review applied to models and analysis scripts
Benefits
Comp & perks- Equity options as part of the compensation package
- Comprehensive healthcare benefits (medical, dental, vision)
- Generous paid time off
- Paid holidays (PTO) policy