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Thermulon

Senior Process Engineer

Thermulon

. Own Thermulon's process technology selection and qualification programme end to end .

Posted 11/7/2026full-timeLondon • United KingdomSeniorWebsite

Core Competencies

Role fit
Core Competencies

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Demonstrates expertise in process technology selection, equipment trials, and scale-up methodologies within the chemical engineering domain. Proficient in managing cross-functional projects, conducting risk assessments, and producing technical documentation for equipment selection and process optimization.

Highest-signal resume keywords
Process DevelopmentEquipment Trials ManagementScale-Up CalculationsTechnical Documentation PreparationRisk Assessment and Management

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills
Chemical Engineering DegreeMass and Energy BalancesScale-Up MethodologiesUser Requirement SpecificationsTechnical Bid EvaluationsFAT and SAT TestingTechno-Economic AnalysisHAZID and HAZOP InvolvementProcess Flow DiagramsTroubleshooting
Soft Skills
Strong Written CommunicationCreative Problem-SolvingProject ManagementIndependent Task PrioritizationCross-Functional Collaboration
Industry Keywords
Chemical ManufacturingToll-ManufacturingProcess TechnologyVendor ManagementTechnical Risk RegisterEquipment SelectionProcess DocumentationScale-Up TrialsManufacturing PartnersPlant Capital Projects

About the role

Key responsibilities & impact
  • Own Thermulon's process technology selection and qualification programme end to end
  • Set trial strategy and priorities and make technology recommendations to senior leadership
  • Identify, screen and compare candidate technologies and equipment vendors against technical, safety, cost and scale-up criteria
  • Plan and lead equipment trials with vendors from small-scale tests through larger-scale demonstrations
  • Define trial objectives, test plans, success criteria, sample requirements and data requirements
  • Attend on-site trials and turn results into equipment-selection recommendations
  • Own equipment user requirement specifications, enquiry packages and technical bid evaluations
  • Define acceptance criteria and lead FAT and SAT testing and commissioning support
  • Ensure trials are run safely with risk assessments agreed with vendors
  • Support toll-manufacturing scale-up and assess unit operations to be implemented
  • Participate in technical meetings and contribute to scale-up decisions
  • Collect, analyse and report data from vendor trials and toll-manufacturing runs
  • Support technology transfer, process documentation, troubleshooting and trial support
  • Contribute to the toll-manufacturing technical risk register and drive actions to closeout
  • Contribute engineering judgement to HAZIDs, HAZOPs, technical risk assessments and MOC
  • Provide input to process flow diagrams and prepare technical documentation for partners, vendors and grant bodies
  • Contribute to process IP
  • Review and quality-assure trial and selection work by other engineers
  • Collaborate with R&D, Operations and EH&S and communicate findings to technical and non-technical colleagues
  • Work with the Lead Process Engineer, process engineering team, R&D and external partners

Requirements

What you’ll need
  • A degree (BEng/MEng, BSc or MSc) in Chemical Engineering or a related field
  • 5+ years of hands-on experience in process development, scale-up or manufacturing in the chemical or related industries
  • Experience planning and running equipment trials, ideally with third-party vendors, and turning results into equipment selection decisions
  • Solid grounding in mass and energy balances and scale-up calculations
  • Strong written and verbal communication, including clear technical reports
  • Creative and proactive problem-solving
  • Ability to manage multiple projects in a fast-paced, cross-functional environment
  • Quick to learn, pick up and critically evaluate information
  • Ability to work independently and prioritise own tasks
  • Mobility and interest to work at different sites for scale-up, commissioning and early production
  • Openness to future relocation to a manufacturing site
  • Desirable: track record leading equipment trials and technology selection with third-party vendors through to specified, qualified equipment
  • Desirable: experience working with or managing third-party manufacturing partners or equipment vendors
  • Desirable: experience writing user requirement specifications, running technical bid evaluations, or supporting FAT, SAT and commissioning
  • Desirable: familiarity with plant capital projects and scale-up methodologies
  • Desirable: experience of techno-economic analysis of chemical plants
  • Desirable: involvement in HAZID, HAZOP and management of change
  • Desirable: experience scaling an immature or novel chemical process

Benefits

Comp & perks
  • 30 days' holiday
  • Flexible working outside core hours, based on workload and team agreements
  • Private medical insurance for you and your dependants, including medical, dental, mental health, wellbeing, alternative treatments and travel insurance
  • £600 a year health and wellbeing allowance
  • Ride to work scheme with bicycle and equipment through salary sacrifice, with tax savings
  • Internal/external mentor from the senior team or industry
  • Clear progression route within the Thermulon Career Path
  • Full-time, permanent employment