Senior Process Engineer, Mechanical Engineering

TKDA

. Lead process engineering efforts for mining, mineral processing, aggregate, metals, and heavy industrial projects .

Posted 9/15/2026full-timeDuluth • Minnesota • United StatesSenior💰 $110,500 - $155,000 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in process engineering for mining and heavy industrial projects, including process design, hydraulic systems, and project management. Proven ability to lead multidisciplinary teams, develop engineering specifications, and enhance operational efficiency.

Highest-signal resume keywords

Lead Process EngineeringProcess Design MethodologiesHydraulic SystemsPFDs and P&IDsProfessional Engineer (PE)

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Process Flow Diagrams (PFDs)Piping and Instrumentation Diagrams (P&IDs)Hydraulic CalculationsProcess AnalysesEquipment SizingProcess Safety PrinciplesIndustrial Equipment SelectionSlurry Pipeline DesignBulk Solids HandlingProcess Simulation Software

Soft Skills

Excellent CommunicationLeadershipProject CoordinationMentoringClient Relationship Management

Tools & Technologies

Process Simulation SoftwareIndustrial Control SystemsInstrumentation

Certifications & Qualifications

Professional Engineer (PE)

Industry Keywords

Mining EngineeringMineral ProcessingHeavy Industrial ProjectsIndustrial ManufacturingCement ManufacturingMaterial Handling FacilitiesConsulting Engineering

About the role

Key responsibilities & impact

Lead process engineering efforts for mining, mineral processing, aggregate, metals, and heavy industrial projects
Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), mass and energy balances, and process design criteria
Design and specify process piping, slurry transport, pumping and dewatering, bulk solids handling, conveying, crushing, storage, dust collection, ventilation, water treatment, process water, and utility systems
Perform hydraulic calculations, equipment sizing, process analyses, and system evaluations
Develop equipment specifications and technical procurement packages
Evaluate facility bottlenecks and recommend improvements to safety, reliability, throughput, and efficiency
Serve as Lead Process Engineer on multidisciplinary industrial projects
Develop project scopes, budgets, schedules, and engineering work plans
Coordinate with mechanical, structural, electrical, instrumentation, civil, and environmental disciplines
Provide technical oversight and quality review of engineering deliverables
Support project managers with technical scope and client expectations
Participate in design reviews, hazard assessments, constructability reviews, and operational readiness activities
Work directly with clients to understand challenges and identify engineering solutions
Participate in client meetings, site visits, and facility assessments
Support proposal development, scope definition, and fee estimates
Develop long-term client relationships and identify future opportunities
Represent TKDA at client presentations, industry conferences, and professional organizations
Mentor junior and mid-level engineers
Establish engineering standards, design practices, and quality procedures
Promote innovation, continuous improvement, and knowledge sharing
Develop marketing plans, track prospective opportunities, lead proposals, and represent TKDA at project interviews under the Seller-Doer approach

Requirements

What you’ll need

Bachelor's degree in chemical engineering, mechanical engineering, metallurgical engineering, mining engineering, or related engineering discipline
Experience serving as a lead engineer on multidisciplinary industrial projects
Strong understanding of process design methodologies, hydraulic systems, process piping design, industrial pumping systems, bulk solids handling, industrial equipment selection, and process safety principles
Experience with PFDs, P&IDs, process calculations, and engineering specifications
Excellent communication, leadership, and project coordination skills
Ability to travel periodically to active industrial facilities and project sites
All applicants must be authorized to work in the United States without current or future visa sponsorship needs
Professional Engineer (PE) with twelve or more years of progressive engineering experience in mining, mineral processing, bulk materials handling, industrial manufacturing, or similar heavy industrial environments
Experience designing mining and mineral processing, aggregate, metals processing, cement manufacturing, industrial manufacturing, or material handling facilities
Experience with slurry pipelines and abrasive process systems
Knowledge of process simulation and modeling software
Familiarity with industrial control systems and instrumentation
Experience supporting commissioning and startup activities
Previous consulting engineering experience
Leadership experience managing engineering teams or large project scopes

Benefits

Comp & perks

Medical, dental, vision, and life insurance from day one
Discretionary annual incentive bonuses
Monthly employer HSA contributions for eligible plans
Employer matching on 401(k) deferrals
Employee Stock Ownership Plan (ESOP) funded by company profits
Paid time off based on professional experience
Eight paid holidays per year
Flexible hybrid work arrangements
Team events for remote candidates
Diverse and inclusive workplace