Senior Process Engineer, Mechanical Engineering

TKDA

. Lead planning, design, and execution of complex industrial process systems for mining, minerals processing, material handling, and heavy industrial facilities .

Posted 9/15/2026full-timeArizona • United StatesSenior💰 $125,000 - $165,000 per yearWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in process engineering for mining and mineral processing, with a strong focus on process design methodologies, hydraulic systems, and industrial equipment selection. Proven ability to lead multidisciplinary projects, mentor engineering teams, and cultivate client relationships while ensuring operational performance and safety.

Highest-signal resume keywords

Lead Process EngineeringProcess Design MethodologiesPFDs and P&IDs DevelopmentProfessional Engineer (PE)Hydraulic Systems Expertise

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Process DesignHydraulic CalculationsEquipment SizingProcess AnalysesMass and Energy BalancesProcess Safety PrinciplesSlurry Pipeline DesignIndustrial Pumping SystemsBulk Solids HandlingProcess Simulation Software

Soft Skills

Excellent CommunicationLeadershipProject Coordination

Tools & Technologies

Industrial Control SystemsInstrumentation

Certifications & Qualifications

Professional Engineer (PE)

Industry Keywords

Mining EngineeringMineral ProcessingHeavy Industrial FacilitiesMaterial HandlingAggregate OperationsCement ManufacturingConsulting EngineeringCommissioning and Startup Activities

About the role

Key responsibilities & impact

Lead planning, design, and execution of complex industrial process systems for mining, minerals processing, material handling, and heavy industrial facilities
Develop process solutions that improve operational performance, safety, reliability, and efficiency
Lead process engineering efforts for mining, mineral processing, aggregate, metals, and heavy industrial projects
Develop PFDs, P&IDs, mass and energy balances, and process design criteria
Design and specify process piping, slurry transport, pumping and dewatering, bulk solids handling, conveying, crushing, storage, dust collection, ventilation, water treatment, process water, and utility systems
Perform hydraulic calculations, equipment sizing, process analyses, and system evaluations
Develop equipment specifications and technical procurement packages
Evaluate facility bottlenecks and recommend process improvements
Serve as Lead Process Engineer on multidisciplinary industrial projects
Develop project scope, budgets, schedules, and engineering work plans
Coordinate with mechanical, structural, electrical, instrumentation, civil, and environmental disciplines
Provide technical oversight and quality review of engineering deliverables
Support project managers with technical scope and client expectations
Participate in design reviews, hazard assessments, constructability reviews, and operational readiness activities
Work directly with clients to understand operational challenges and identify engineering solutions
Participate in client meetings, site visits, and facility assessments
Support proposal development, scope definition, and fee estimates
Develop long-term client relationships and identify future opportunities
Represent the firm at client presentations, industry conferences, and professional organizations
Mentor junior and mid-level engineers
Establish engineering standards, design practices, and quality procedures
Contribute to process engineering best practices, innovation, continuous improvement, and knowledge sharing
Collaborate with the Vice President of Mining, Market Managers, and Group Managers on marketing plans, pursuits, proposals, and project interviews
Cultivate relationships with current and prospective clients through conferences and networking events

Requirements

What you’ll need

Bachelor's degree in chemical engineering, mechanical engineering, metallurgical engineering, mining engineering, or related engineering discipline
Experience serving as a lead engineer on multidisciplinary industrial projects
Strong understanding of process design methodologies, hydraulic systems, process piping design, industrial pumping systems, bulk solids handling, industrial equipment selection, and process safety principles
Experience with PFDs, P&IDs, process calculations, and engineering specifications
Excellent communication, leadership, and project coordination skills
Ability to travel periodically to active industrial facilities and project sites
Professional Engineer (PE) with twelve or more years of progressive engineering experience in mining, mineral processing, bulk materials handling, industrial manufacturing, or similar heavy industrial environments
Experience designing facilities for mining and mineral processing, aggregate operations, metals processing, cement manufacturing, industrial manufacturing, or material handling and transportation systems
Experience with slurry pipelines and abrasive process systems
Knowledge of process simulation and modeling software
Familiarity with industrial control systems and instrumentation
Experience supporting commissioning and startup activities
Previous consulting engineering experience
Leadership experience managing engineering teams or large project scopes
Must be authorized to work in the United States without current or future visa sponsorship
Must complete pre-employment background screening

Benefits

Comp & perks

Medical, dental, vision, and life insurance from day one
Discretionary annual incentive bonuses
Monthly employer HSA contributions for HSA-eligible plans
Employer matching on 401(k) deferrals
Employee Stock Ownership Plan (ESOP) funded by company profits
Paid time off based on professional experience
Eight paid holidays per year
100% employee-owned firm
Diverse and inclusive work environment