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Senior Controls Engineer – Advanced Manufacturing
Wabtec Corporation. Partner with cross-functional teams across operations, product engineering, maintenance, quality, procurement, IT, OT, EHS, and business leadership .
Posted 9/21/2026full-timeRemote • Michigan • United States, United KingdomSenior💰 $91,100 - $129,800 per yearWebsite
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in designing, deploying, and optimizing industrial controls systems, with a strong focus on automation, safety, and compliance. Proven leadership in managing complex projects and mentoring technical teams across cross-functional environments.
Highest-signal resume keywords
Advanced PLC ProgrammingHMI ProgrammingControls System ArchitectureProject LeadershipCross-Functional Collaboration
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills
Industrial ControlsAutomationSystems IntegrationMachine SafetyMotion ControlRobotics IntegrationStructured Software DevelopmentTroubleshootingTechnical DocumentationCapital Automation Projects
Soft Skills
Technical MentoringLeadershipProblem SolvingCollaboration
Tools & Technologies
Rockwell Automation ControlLogixSiemens TIA PortalFactoryTalkEtherNet/IPPROFINETModbus TCPOPC UAMESSCADAAutomated Material Handling
Certifications & Qualifications
LeanSix SigmaFunctional Safety
Industry Keywords
Manufacturing ProcessesControls StandardsCommissioningProduction LaunchLifecycle Support
Tech Stack
Tools & technologiesCyber SecuritySwitching
About the role
Key responsibilities & impact- Partner with cross-functional teams across operations, product engineering, maintenance, quality, procurement, IT, OT, EHS, and business leadership
- Design, deploy, secure, and support controls systems across the global supply chain
- Establish controls architectures and guide technical decisions
- Develop standards and ensure automation systems are safe, maintainable, scalable, and production-ready
- Lead and support controls system architecture, design, programming, integration, commissioning, and optimization
- Develop controls concepts and specifications
- Lead technical reviews and support capital project execution
- Resolve complex system issues
- Drive standardization and replication of successful controls solutions across manufacturing facilities
- Lead controls projects from concept and architecture through production launch
- Program, review, and troubleshoot PLC, HMI, motion, safety, and industrial communication applications
- Verify compliance with technical, safety, maintainability, and cybersecurity requirements
- Develop capital estimates, controls scopes, test plans, and technical requirements for RFQs
- Support vendor selection, panel and software reviews, FAT, SAT, commissioning, and startup
- Diagnose controls, network, motion, robotics interface, and manufacturing data issues
- Optimize systems for reliability, cycle time, diagnostics, maintainability, and production performance
- Support the Automation & Advanced Manufacturing roadmap, governance, and technology strategy
- Evaluate emerging controls, connectivity, simulation, and AI-enabled manufacturing technologies
- Mentor site controls resources and provide senior technical leadership during project execution and issue resolution
Requirements
What you’ll need- Bachelor's degree in Electrical, Controls, Automation, Mechatronics, Computer Engineering, or a related discipline
- 7+ years of industrial controls, automation, systems integration, or advanced manufacturing experience
- Demonstrated leadership of significant controls and capital automation projects
- Advanced PLC and HMI programming experience
- Strong knowledge of structured software development practices
- Strong understanding of machine safety, motion control, robotics integration, industrial networking, instrumentation, and manufacturing processes
- Experience developing controls architectures, functional specifications, standards, test plans, and commissioning documentation
- Project leadership, technical mentoring, structured troubleshooting, and cross-functional collaboration skills
- Ability to travel as required to support enterprise manufacturing sites
- Preferred: Rockwell Automation ControlLogix/CompactLogix, Studio 5000, FactoryTalk, or equivalent platforms
- Preferred: Siemens TIA Portal, S7 PLCs, WinCC, or other major industrial controls platforms
- Preferred: EtherNet/IP, PROFINET, Modbus TCP, OPC UA, and managed switching
- Preferred: Machine safety PLCs, safety relays, risk-reduction functions, and validation support
- Preferred: Servo systems, variable-frequency drives, coordinated motion, and precision process control
- Preferred: Industrial robots, machine vision, automated material handling, and equipment integration
- Preferred: MES, SCADA, historians, OEE, databases, and manufacturing data collection systems
- Preferred: FAT, SAT, commissioning, production launch, and lifecycle support
- Preferred: Lean, Six Sigma, functional safety, networking, or controls platform certification
Benefits
Comp & perks- Health benefits
- Welfare benefits
- Retirement benefits
- Annual bonus, if eligible