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Carrier

Lead Engineer – Stress Analyst

Carrier

. Perform advanced structural, dynamic, explicit, and thermal simulations supporting product design, optimization, validation, and troubleshooting .

Posted 10/28/2026full-timeHyderabad • IndiaSeniorWebsite

Core Competencies

Role fit
Core Competencies

Use this summary to align your resume positioning with the role.

Demonstrates expertise in advanced structural and thermal simulations, including finite element analysis (FEA) and computational fluid dynamics (CFD), to support product design and optimization. Proficient in collaborating with cross-functional teams to drive simulation-driven design decisions and validate engineering outcomes.

Highest-signal resume keywords
Finite Element Analysis (FEA)Computational Fluid Dynamics (CFD)Structural DynamicsThermal SimulationsMechanical Engineering Degree

ATS Keywords

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Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills
Solid MechanicsStrength of MaterialsHeat TransferContact MechanicsMaterial PlasticityNonlinear SimulationsScripting/AutomationFatigue AssessmentDesign OptimizationMesh Quality Assessment
Soft Skills
Analytical Problem-SolvingEffective CommunicationCollaborationSound Engineering JudgmentAbility to Manage Priorities
Tools & Technologies
ANSYS MechanicalANSYS LS-DYNAANSYS Fluent/IcepakAltair HyperMeshAltair HyperViewOptiStruct/RadiossSpaceClaimCreoNXSolidWorks
Industry Keywords
Structural AnalysisThermal ManagementProduct DevelopmentSimulation-Driven DesignDesign ReviewsDFMEARoot-Cause Investigations

Tech Stack

Tools & technologies
AirflowPython

About the role

Key responsibilities & impact
  • Perform advanced structural, dynamic, explicit, and thermal simulations supporting product design, optimization, validation, and troubleshooting
  • Perform linear static analyses evaluating stress, strain, deformation, stiffness, and load paths
  • Conduct nonlinear analyses involving material and geometric nonlinearity, contact and friction, and bolt/fastener and joint behavior
  • Evaluate sheet-metal, cast, welded, bolted, and structural assemblies
  • Perform design iterations and recommend structural improvements
  • Support design optimization, weight reduction, material changes, and cost-reduction/VAVE projects
  • Perform modal, harmonic response, random vibration/PSD, shock/transient, and frequency-response analyses
  • Evaluate resonance risks and recommend design modifications
  • Support simulation-to-test correlation using vibration and modal test results
  • Perform explicit nonlinear simulations for drop, impact, shock loading, component-to-component impact, large deformation, and severe contact events
  • Evaluate plastic deformation, acceleration, stress/strain, energy balance, contact forces, and structural integrity during impact events
  • Perform electronics cooling and thermal simulations for components, enclosures, and systems
  • Evaluate component/junction temperatures, PCB thermal performance, heat sinks, fans, convection, conduction paths, airflow distribution, pressure drop, hot spots, and thermal bottlenecks
  • Assess thermal-management concepts and recommend cooling-architecture improvements
  • Map thermal or pressure loads from CFD into structural FEA models
  • Perform thermal-structural analyses of temperature-induced deformation and stresses
  • Develop finite element models using 1D, 2D/shell, and 3D/solid elements
  • Define boundary conditions, contacts, joints, connectors, fasteners, materials, and loading conditions
  • Perform mesh-quality and mesh-convergence assessments
  • Perform CFD-to-FEA pressure, temperature, and spatially varying load mapping
  • Review model assumptions and ensure simulation methodologies represent actual product behavior
  • Interpret results and translate them into actionable design recommendations
  • Identify structural and thermal weaknesses early in product development
  • Define analysis assumptions, acceptance criteria, margins, and limitations
  • Support design reviews, DFMEA, validation planning, and root-cause investigations
  • Develop engineering reports and presentations documenting objectives, methodologies, assumptions, boundary conditions, results, conclusions, and recommendations
  • Collaborate with test engineers to improve CAE-to-test correlation and update simulation methodologies
  • Work closely with Design, Product, Testing, Manufacturing, and Systems Engineering teams

Requirements

What you’ll need
  • Strong fundamentals in solid mechanics, strength of materials, finite element methods, structural dynamics, heat transfer, contact mechanics, and material plasticity
  • Understanding of metallic and polymer material behavior
  • Understanding of static versus dynamic loading and implicit versus explicit solution methodologies
  • Ability to assess FEA model quality and recognize unrealistic boundary conditions, contacts, mesh behavior, or solver results
  • Ability to troubleshoot convergence problems in nonlinear simulations
  • Knowledge of fatigue and durability assessment is desirable
  • Experience with scripting/automation using Python, APDL, TCL, or similar tools is an advantage
  • Bachelor’s or master’s degree in mechanical engineering, Aerospace Engineering, Automotive Engineering, Applied Mechanics, or a related engineering discipline
  • Relevant hands-on experience in structural/thermal CAE and product-development environments
  • Experience supporting simulation-driven design decisions and physical validation is highly desirable
  • Strong analytical and problem-solving ability
  • Sound engineering judgment
  • Ability to independently develop appropriate FEA methodologies
  • Ability to distinguish modeling issues from actual design problems
  • Strong communication and technical presentation skills
  • Effective collaboration with Design, Testing, Systems, Manufacturing, and Product Engineering teams
  • Ability to manage multiple simulation activities and priorities
  • Hands-on experience with CAE tools such as ANSYS Mechanical, ANSYS LS-DYNA, ANSYS Fluent/Icepak, Altair HyperMesh, Altair HyperView, OptiStruct/Radioss, SpaceClaim or equivalent CAD-preparation tools is preferred
  • Experience with CAD platforms such as Creo, NX, or SolidWorks would be beneficial

Benefits

Comp & perks
  • Competitive total rewards package
  • Benefits and well-being programs
  • Offerings designed to support employees’ health, security, and success
  • Offerings vary by role and location