Deputy Manager – Process Engineering

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

. Perform formability analysis of sheet metal parts .

Posted 9/22/2026full-timeChakan • IndiaJuniorMid-LevelWebsite

Core Competencies

Role fit

Core Competencies

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Demonstrates expertise in BIW Manufacturing and Production, with a strong focus on developing process plans and robotic welding simulations. Proficient in CAE software and capable of ensuring manufacturability through effective collaboration and problem-solving.

Highest-signal resume keywords

BIW Manufacturing ExperienceCAE Software ProficiencyRobotic Welding Simulation DevelopmentOLP Generation with 99% Cycle-Time AccuracyAutomotive Industry Knowledge

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Formability AnalysisProcess SimulationBIW Process Plans DevelopmentRobotic WeldingOLP ProgrammingTool KinematicsCollision AvoidanceCycle-Time AnalysisManufacturing Feasibility StudiesPost-SOP Process Support

Soft Skills

Customer InteractionProblem SolvingCollaboration

Tools & Technologies

CAE SoftwarePS TeamcenterABB RoboticsFanuc RoboticsKUKA Robotics

Certifications & Qualifications

Bachelor of Technology in Mechanical / AutomobileDiploma in Engineering in Mechanical / Automobile

Industry Keywords

BIW ManufacturingProductionAssemblyAutomotive IndustrySupplier Trials

Tech Stack

Tools & technologies

Assembly

About the role

Key responsibilities & impact

Perform formability analysis of sheet metal parts
Simulate processes using CAE software and suggest countermeasures for defects
Interact with customers and resolve concerns
Conduct manufacturing feasibility studies for new model introduction on existing lines
Develop BIW process plans for manual and robotic welding lines
Develop BIW robotic welding simulation cells and offline programming in PS Teamcenter or standalone systems
Generate simulation and OLP standards and check sheets through benchmarking and lessons learned
Collaborate with CME process, PLC, and line builders to verify simulations and OLP during DAP and supplier trials
Install and commission processes and provide post-SOP support for process and cycle-time prove-out
Prepare line layouts, manufacturing process flows, cycle-time charts, and RFQs for BIW subassembly
Study guns, equipment, and fixtures and recommend product changes to ensure manufacturability
Build stations, cells, and lines in PS by adding relevant resources
Check gun reachability, apply tool kinematics, and create collision-free robot paths
Generate basic welding and tip-dressing paths and zoning conditions
Coordinate with line builders to optimize robot paths and zoning and provide design-improvement feedback
Identify root causes when cycle-time targets are not achieved
Ensure zero errors, collisions, and losses through continuous involvement with the execution team

Requirements

What you’ll need

Bachelors of Technology in Mechanical / Automobile
Diploma in Engineering in Mechanical / Automobile
2 to 8 years of relevant experience in BIW Manufacturing, Production, Assembly
Experience with CAE software: Auto Form / PAM-Stamp
Experience developing BIW process plans for manual and robotic welding lines
Experience developing BIW robotic welding simulation cells and OLP in PS Teamcenter / standalone
Hands-on experience with virtual controllers such as ABB, Fanuc, or KUKA
Ability to generate OLP with 99% cycle-time accuracy
Knowledge of gun reachability, tool kinematics, robot paths, collision avoidance, welding, tip dressing, and zoning conditions
Experience with installation, commissioning, supplier trials, DAP, and post-SOP process support
Automotive industry experience preferred