Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]

Operations

• Perform formability analysis of sheet metal parts
• Simulate processes using CAE software and suggest countermeasures for defects
• Interact with customers and resolve concerns
• Conduct manufacturing feasibility studies for new model introduction on existing lines
• Develop BIW process plans for manual and robotic welding lines
• Develop BIW robotic welding simulation cells and offline programming in PS Teamcenter or standalone systems
• Generate simulation and OLP standards and check sheets through benchmarking and lessons learned
• Collaborate with CME process, PLC, and line builders to verify simulations and OLP during DAP and supplier trials
• Install and commission processes and provide post-SOP support for process and cycle-time prove-out
• Prepare line layouts, manufacturing process flows, cycle-time charts, and RFQs for BIW subassembly
• Study guns, equipment, and fixtures and recommend product changes to ensure manufacturability
• Build stations, cells, and lines in PS by adding relevant resources
• Check gun reachability, apply tool kinematics, and create collision-free robot paths
• Generate basic welding and tip-dressing paths and zoning conditions
• Coordinate with line builders to optimize robot paths and zoning and provide design-improvement feedback
• Identify root causes when cycle-time targets are not achieved
• Ensure zero errors, collisions, and losses through continuous involvement with the execution team

Deputy Manager – Process Engineering

Manager

• Provide tooling supplier quality assurance for aerospace programs
• Serve as the technical interface for tooling suppliers
• Coordinate tooling design reviews
• Manage supplier DPD/MBD audits using CMM/CMS
• Conduct tool buy-off processes for corresponding programs
• Resolve technical queries related to supplier-provided tooling
• Manage the lifecycle of supplier-provided tools and jigs through physical and virtual buy-off processes
• Generate NCRs for supplier tooling deviations
• Raise CARs with suppliers
• Conduct supplier audits and direct SCARs using RCCA methodologies
• Drive supplier development initiatives to improve tooling supplier performance
• Perform source inspections of tools, jigs, and fixtures at supplier locations
• Prepare and communicate periodic tool check reports to customers regarding supplier tooling performance

Deputy Manager – Process Engineering

Assistant Manager – Quality