Manufacturing Engineer, Torque Tubes

Nextracker Inc.

. Drive concurrent engineering (DFM/DFMA), supplier process readiness, industrialization, and engineering change implementation for steel torque tubes and connection features .

Posted 11/6/2026full-timeRemote • United StatesSeniorLeadWebsite

Core Competencies

Role fit

Core Competencies

Use this summary to align your resume positioning with the role.

Demonstrates extensive expertise in manufacturing engineering and industrialization processes for steel tubes, including DFM/DFMA, process validation, and supplier readiness. Proven ability to lead cross-functional teams and manage complex technical changes while optimizing manufacturing efficiency and quality.

Highest-signal resume keywords

Manufacturing Engineering ExperienceDFM/DFMA ExpertiseSteel Tube Manufacturing ProcessesLean/Six Sigma MethodologiesSupplier Process Readiness

ATS Keywords

Tailor your resume

Applicant Tracking System Keywords

Tip: use these terms in your resume and cover letter to boost ATS matches.

Hard Skills

Process DevelopmentWelding TechniquesRoll FormingGD&T InterpretationPFMEASPCDimensional GaugingCorrosion ProtectionTechnical Escalation SupportRoot-Cause Analysis

Soft Skills

Excellent Communication SkillsInfluencing Design ReleasesNegotiation SkillsCross-Functional CollaborationProblem-Solving

Tools & Technologies

SolidWorksPLM SystemsManufacturing EquipmentInspection MethodsAutomation Tools

Certifications & Qualifications

Six Sigma Green BeltPMPLean ManufacturingJourneyman

Industry Keywords

OEMRenewable EnergyAutomotive ManufacturingStructural Steel ComponentsHigh-Strength Steel ProductionSolar Tracker Torque TubesEnd-Connection ProcessesProcess Standardization

Tech Stack

Tools & technologies

PMP

About the role

Key responsibilities & impact

Drive concurrent engineering (DFM/DFMA), supplier process readiness, industrialization, and engineering change implementation for steel torque tubes and connection features
Develop and deploy tube manufacturing processes from coil preparation and tube forming through welding, sizing, cutting, end forming, hole making, and corrosion protection
Support launch, commissioning, and ramp-up of torque tube manufacturing lines at domestic and international supplier locations
Participate in product development from concept through design release and provide DFM/DFMA input
Review drawings, specifications, GD&T, and design revisions; identify manufacturing risks and recommend solutions
Lead process development for coil handling, slitting, roll forming, seam welding, sizing, straightening, cutting, end forming, punching/drilling, and coating protection
Plan prototype builds, supplier trials, and production validations; verify dimensions, weld quality, connection fit, and coating integrity
Lead value engineering and cost reduction by optimizing material utilization, tooling, line speed, changeover, yield, and scrap
Define manufacturing readiness deliverables including process flows, PFMEAs, control plans, work instructions, inspection methods, traceability, packaging standards, and ramp criteria
Conduct supplier readiness audits and capacity studies; drive corrective actions
Deploy process controls, in-line inspection, error proofing, automation, and Lean practices using OEE, yield, scrap, downtime, and capability data
Define technical requirements for tube mills, welding systems, cutting/end-forming equipment, gauges, and handling systems; develop FAT/SAT and support installation, commissioning, and training
Review and approve engineering changes in the PLM system; validate supplier implementation, tooling/process updates, traceability, and inventory transition
Provide technical escalation support and lead root-cause analysis and corrective action for manufacturing and field issues
Document and deploy best practices for tube mill setup, tooling, welding, inspection, safe handling, and packaging
Participate in NPI and cross-functional readiness reviews; communicate capacity, validation results, risks, corrective actions, and launch status

Requirements

What you’ll need

Bachelor’s degree in Engineering from an accredited institution
At least 10 years of relevant manufacturing engineering or industrialization experience with steel tubes, roll-formed sections, or structural steel components in an OEM or contract manufacturing environment
At least 5 years of experience in DFM, steel tube manufacturing processes, or steel processing machinery, including leading CAPEX projects to implement equipment in factories
At least 5 years of experience serving large OEM customers in renewable energy, automotive, or industrial manufacturing
Demonstrated ability to influence design releases through DFM/DFMA, translate supplier process capability into design requirements, and validate designs in a production environment
Strong hands-on knowledge of roll forming and welded steel tube production, including HF/ERW or equivalent seam welding, tooling setup, sizing, straightening, cutting, end forming, and hole making
Experience leading supplier process and tooling readiness, validation builds, production ramp-up, and on-site troubleshooting
Experience with PLM-based engineering change management and controlled implementation across suppliers
Ability to interpret engineering drawings, GD&T, steel material specifications, and coating requirements
CAD collaboration skills using SolidWorks or equivalent
Working knowledge of PFMEA, control plans, SPC, process capability (Cp/Cpk), MSA, Lean/Six Sigma, and structured problem solving (8D, 5-Why, Pareto)
Practical knowledge of weld inspection, destructive or nondestructive testing, dimensional gauging, and corrosion protection for tubing
Ability to influence suppliers and cross-functional partners, negotiate technical solutions, and make timely evidence-based decisions
Experience working with global, cross-functional, and multicultural teams
Excellent oral and written communication skills in English
Demonstrated ability to manage complex technical changes and deliver measurable improvements using quantitative data
Ability to manage competing priorities and drive technical risk closure across multiple supplier locations
Ability to work flexible schedules occasionally for global teams
Willingness to travel 30% internationally and domestically
Preferred certifications include Six Sigma Green Belt, PMP, Lean Manufacturing, Journeyman, or other relevant industry certifications
Direct experience with domestic and offshore Tier 1 and Tier 2 suppliers is preferred
Experience with solar tracker torque tubes, structural tubing, new tube forming or end-connection processes, high-strength or coated steel tube production, and process standardization is preferred

Benefits

Comp & perks

Work contributing directly to accelerating the global shift to renewable energy
Collaboration with world-class engineers, suppliers, and partners across continents
Fast-moving, mission-driven, high-growth environment
Empowered culture valuing bold ideas, authentic collaboration, and excellence
Equal opportunity and inclusive work environment