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Process Engineer – Cast House
Norsk Hydro. Use manufacturing and process data to identify root causes, implement improvements, and evaluate sustainable improvements in quality, reliability, downtime, and throughput .
Core Competencies
Role fitCore Competencies
Use this summary to align your resume positioning with the role.
Demonstrates expertise in process optimization, root cause analysis, and continuous improvement within industrial manufacturing environments. Proficient in aluminum metallurgy, casting processes, and implementing standardized operating procedures to enhance production efficiency and quality.
Highest-signal resume keywords
Bachelor's Degree In Metallurgical EngineeringProcess Engineering ExperienceLean ManufacturingStatistical Process Control (SPC)Aluminum Alloys Knowledge
ATS Keywords
Tailor your resumeApplicant Tracking System Keywords
Tip: use these terms in your resume and cover letter to boost ATS matches.
Hard Skills
Process OptimizationRoot Cause AnalysisContinuous ImprovementManufacturing Performance MetricsCasting Process AnalysisTechnical Support For Furnace OperationsProcess Capability AnalysisQuality ImprovementDross Generation ReductionMetal Recovery Improvement
Soft Skills
Strong Analytical SkillsProject ManagementCross-Functional CollaborationStrong Communication Skills
Tools & Technologies
Hydraulic SystemsPneumatic SystemsProcess ControlsManufacturing Quality SystemsStatistical Analysis Tools
Certifications & Qualifications
ISO 9001IATF 16949
Industry Keywords
Aluminum MeltingCasting Defect PreventionIndustrial ManufacturingHSE ComplianceCapital Improvement Projects
About the role
Key responsibilities & impact- Use manufacturing and process data to identify root causes, implement improvements, and evaluate sustainable improvements in quality, reliability, downtime, and throughput
- Analyze and optimize aluminum melting, holding, alloying, metal treatment, and casting processes
- Monitor and analyze furnace temperatures, melt rates, casting temperatures, cycle times, and metal chemistry
- Improve metal recovery, reduce dross generation, melt loss, scrap, and downtime, and increase production efficiency
- Develop, implement, and maintain standardized operating procedures and process control parameters
- Evaluate process capability and improve casting consistency and billet quality
- Provide technical support for furnace operations, casting equipment, molten metal transfer, and related processes
- Support new alloys, process technologies, and equipment improvements, including installation, layout, startup, and process optimization
- Partner with Operations, Maintenance, Quality, and HSE teams to troubleshoot production challenges and implement sustainable solutions
Requirements
What you’ll need- Bachelor’s degree in Metallurgical Engineering, Materials Science, Mechanical Engineering, Chemical Engineering, or a related technical field required
- 3–5 years of process engineering, manufacturing engineering, or related experience in an industrial manufacturing environment required
- Must be English speaking; Spanish is a plus
- Working knowledge of industrial manufacturing equipment, including hydraulic and pneumatic systems, process controls, and manufacturing quality systems
- Experience with statistical process control (SPC), process capability analysis, and manufacturing performance metrics
- Experience with Lean Manufacturing, Six Sigma, Kaizen, and structured problem-solving tools
- Knowledge of aluminum alloys, metallurgy, solidification, and casting defect prevention
- Knowledge of ISO 9001, IATF 16949, and automotive manufacturing quality requirements
- Experience supporting capital improvement projects, equipment installations, and process automation
- Demonstrated experience in process optimization, root cause analysis, and continuous improvement
- Strong analytical skills with the ability to interpret manufacturing data and implement measurable improvements
- Strong communication, project management, and cross-functional collaboration skills
- Ability to work in an industrial manufacturing environment and provide technical support across production shifts as needed
Benefits
Comp & perks- Medical, Rx, Dental, Disability, Life Insurance, Flexible Spending Accounts
- Retirement Savings Plans with Company Match/Contributions
- Education Assistance
- Bonus Plan Eligibility
- Parental Leave