Zeon Chemicals

DevOps Engineer

• Implement and manage the Predictive Maintenance program, including vibration analysis, infrared, ultrasonic, and oil analysis
• Manage the Mechanical Integrity program for the Texas and Mississippi manufacturing plants
• Work with maintenance leaders at both sites to ensure 100% compliance
• Manage the corporate risk insurance program and coordinate audits at both sites
• Evaluate Mechanical Integrity reports, Fitness for Service, and repair plans
• Maintain the long-term equipment asset replacement plan and ensure budget inclusion of major equipment
• Review and monitor rotating equipment conditions using vibration, lube oil, infrared, and ultrasound data
• Use critical operating process data to evaluate equipment health
• Manage ZCLP Predictive Maintenance and Mechanical Integrity databases
• Analyze equipment histories, maintenance costs, and system failures; develop an asset management strategy
• Drive the Site Bad Actor Program and metrics
• Provide PdM data history for root cause analysis
• Manage third-party Mechanical Integrity inspection service contractors
• Support Design for Reliability, Maintainability, and Inspectability for new equipment projects and designs
• Ensure technical documents, drawings, OEM manuals, and support documents are presented at equipment commissioning
• Set up new or redesigned equipment in SAP with Equipment Criticality Prioritization and Asset Strategies
• Report PdM and Mechanical Integrity KPIs in the Reliance database
• Identify and correct potential equipment problems
• Recommend and monitor continuous remote monitoring systems and applications
• Facilitate root cause failure analysis and proactive FMECA/RCM
• Recommend and implement preventive maintenance optimization
• Lead the site spare parts strategy based on equipment criticality, lead times, benefit/cost versus risk analyses
• Use reliability analytics and modeling to analyze trends, build models, and project probability of failure and mechanical availability

Reliability Engineer