Engineer

• Lead the definition and completion of the Vehicle Dynamics State Estimation system safety case for GM vehicle programs
• Define functional and performance requirements with cross-functional engineering and product teams
• Perform hazard analysis, fault tree analysis, interface analysis, FMEA, and related analyses
• Support execution of new requirements and cascading roll-down to impacted organizations
• Ensure requirements alignment and traceability
• Confirm requirements through analysis, simulation, and physical testing, including HIL benches and vehicles
• Use model-based systems engineering techniques to improve traceability, design quality, and variant management
• Serve as GM’s subject matter expert for Vehicle Dynamics State Estimation
• Influence technology direction, integration strategies, and issue resolution
• Travel less than 25%

Senior System Safety Engineer – Vehicle Dynamics State Estimation

• Provide regional leadership for railroad projects and support strategic growth initiatives within the assigned region
• Lead the planning, design, coordination, and delivery of rail projects including industry track, terminals, spurs, mainlines, yards, and sidings
• Coordinate with railroad companies on DOT and municipal public agency projects involving railroad interfaces
• Serve as a senior technical resource for rail design, grading, drainage, and related infrastructure
• Build and strengthen relationships with clients, railroad operators, public agencies, and industry partners
• Support business development, including client engagement, proposal development, project pursuits, and industry events
• Mentor and provide technical guidance to engineers, designers, and junior staff across multiple offices and project teams
• Collaborate on staffing strategies, resource planning, and operational efficiency
• Coordinate with federal, state, and local agencies across multiple states to ensure regulatory and railroad-standard compliance
• Lead QA/QC implementation throughout project development and delivery
• Develop and standardize rail engineering, coordination, design, and project delivery practices
• Travel periodically for client meetings, project site visits, regional coordination, and industry events
• Perform other duties as needed

Regional Lead – Rail Engineer

• Support product launches of the F-150 program
• Deliver manufacturing processes and tools from concept through implementation
• Ensure workstations and processes meet quality, safety, and manufacturing efficiency standards
• Collaborate with manufacturing engineering, quality, and program management teams
• Create, modify, and update program-specific process sheets
• Perform DPA5 checks and escalate part or process issues
• Support virtual build sequence, virtual builds, and P-Release
• Complete design-phase Health Chart assessments
• Create and update PFMEAs for the Conformance Letter
• Support development and sign-off of the Special Characteristics Cascade and Agreement Form (SCCAF)
• Develop program cost analyses from Vignette through PA
• Define tooling and equipment needs, including tooling, automation, pallets, and conveyance
• Support cycle-line layout and workstation engineering
• Provide benchmark data for equipment availability, MTTR, and MTBF simulations
• Adhere to the master schedule and work with the Facility team to identify needs
• Develop tooling design and build statements of work
• Develop process RFQs and initiate supplier purchase orders
• Lead pre-FDJ shop buy-offs
• Support preproduction prototype builds
• Document and resolve build issues

Launch Manufacturing Engineer – F-150

• Develop and optimize high-volume machining processes for cylinder blocks and cylinder heads
• Evaluate product designs for manufacturability, process capability, tooling, and production feasibility
• Partner with Product Development to improve quality, labor efficiency, tooling cost, and facility requirements
• Develop and maintain process sheets, cycle information, equipment specifications, and line layouts
• Define requirements for fixtures, cutting tools, gauges, automation, inspection, material handling, and error-proofing
• Manage schedules for equipment and tooling design, procurement, build, installation, and launch
• Evaluate supplier bids and support equipment and tooling procurement
• Lead supplier buyoffs, equipment installation, start-up, commissioning, run-at-rate, and production readiness
• Identify and resolve machining, product, tooling, quality, and launch issues
• Apply PFMEA, failure-mode avoidance, Lean Manufacturing, Six Sigma, and error-proofing methods
• Support process validation, capability studies, control plans, quality improvements, and corrective actions
• Coordinate dimensional, functional, and leak-test requirements
• Document lessons learned and implement preventive actions for future programs
• Communicate project status, timing, cost, quality, risks, and launch readiness to stakeholders
• Collaborate with Product Development, suppliers, Purchasing, Logistics, New Model Programs, and plant teams
• Travel regularly each day to the Windsor Engine Plant

Mfg Process Engineer – Cylinders

• Develop innovative CFD simulations for electrified propulsion components
• Collaborate in small teams to develop complex multiphase flow and/or thermal simulations
• Apply simulation capabilities to impact design and processes and eliminate hardware testing
• Provide component-level and/or system-level design recommendations to Design Responsible Engineers based on analysis results
• Participate in product design and development teams
• Present analysis results to engineering peers and management
• Provide technical insight for problem resolution using analysis results
• Benchmark and evaluate new procedures, technologies, and software tools
• Contribute to automation tool development using Python or Java

Propulsion Thermal Management 3D CFD Engineer

• Develop new and innovative CFD simulations for electrification propulsion components
• Collaborate in small teams developing complex multiphase flow and/or thermal simulations
• Apply simulation capabilities to impact design, manufacturing processes, and eliminate hardware testing
• Provide component-level and system-level design recommendations to Design Responsible Engineers
• Participate in product design and development teams
• Present analysis results to engineering peers and management
• Mentor and provide technical assistance to colleagues
• Provide technical insight for problem resolution using analysis results
• Benchmark and evaluate new procedures, technologies, and software tools
• Contribute to automation tools using Python or Java

Senior Propulsion Thermal Management Engineer, 3D CFD

• Lead piston structural and durability evaluations from problem definition through recommendation
• Define loads, set up models, execute analyses, post-process results, interpret findings, and prepare technical reports
• Assess piston and related component performance across thermal, mechanical, inertia, pressure, bore-distortion, clearance, and other operating conditions
• Select appropriate CAE fidelity for screening, risk retirement, and design-release decisions
• Diagnose non-routine issues, conduct sensitivity and variation studies, identify failure mechanisms, and recommend design or analysis improvements
• Connect analysis to requirements, DFMEA failure modes, detection/prevention methods, and qualification evidence
• Prepare traceable analysis reports and decision packages for program teams, design-release engineers, suppliers, leadership reviews, PPDR/PRTS support, and warranty or field investigations
• Maintain and improve piston-analysis standard work, procedures, templates, macros, and reusable data practices
• Develop automation and capability improvements using Python, MATLAB, Excel/VBA, or comparable scripting and post-processing tools
• Support benchmarking and method development, including tool comparison, model fidelity, correlation evidence, and emerging virtual-engineering practices
• Share knowledge and coach developing engineers and technical partners
• Collaborate across piston, rings, connecting-rod, cranktrain, lubrication/tribology, materials, testing, design, and program organizations

CAE Engineer – Piston Structures, Durability

• Manage supplier quality and launch readiness across the new-model development process
• Connect suppliers with Ford’s cross-functional program teams
• Ensure new and changed components meet quality, timing, capacity, and production-readiness requirements
• Drive APQP and Phased PPAP execution
• Monitor supplier deliverables and identify and escalate launch risks
• Facilitate action plans supporting on-time PSW approval
• Support milestone reviews, supplier engagement activities, prototype and pre-production builds
• Resolve supplier-related quality issues through structured problem-solving and cross-functional collaboration
• Identify New Tooled End Items, including Multi-Party Agreements and directed tier 2 suppliers
• Maintain program information in the eAPQP system
• Lead priority supplier and Supplier Champion Process selections
• Train suppliers and cross-functional team members on Supplier Engagement and APQP/PPAP Readiness Assessment
• Track GPDS priority supplier evaluations, PPAP, and Schedule A status
• Prepare milestone and special-attention review documents
• Drive resolution of yellow/red deliverables and PPAP issues
• Participate in program change-control meetings and collaborate with program leaders and purchasing managers
• Develop Parts Pedigree Risk and Industrialization Readiness Assessments
• Manage Phased PPAP timing plans and drive on-time approvals
• Communicate PSW status and delinquencies to Site STA and Program teams
• Provide onsite launch support for build events
• Lead containment, 8D follow-up, and ICA/PCA activities for supplier quality issues
• Support startup, audit, craftsmanship, shortage, and white-board review meetings

Launch Engineer

• Provides administrative and technical support to the project team
• Assists with Request for Information (RFI), document control and management, creation and tracking of submittals, cost tracking, and schedule updates
• Summarizes discussions, questions, and decisions from project team, owner, and subcontractor meetings
• Reads and understands specification books to ensure compliance and project quality
• Assists with identifying inspections, creating inspection logs, establishing relationships with inspectors, scheduling inspections, and ensuring inspection readiness
• Updates contract drawings to reflect approved changes and ensures trade contractor document updates
• Assists Superintendents with daily reports and manages progress and quality photos
• Models safety awareness and planning, observes safety practices, and reports concerns
• Supports logistics for safety initiatives in the site-specific safety plan

Assistant Project Engineer Intern

• Develop and enhance simulation tools and processes that predict vehicle energy usage, performance, and efficiency
• Support virtual engineering efforts across electric propulsion systems and internal combustion engines
• Improve Energy and Performance tool capability, fidelity, correlation, and data analysis techniques
• Identify opportunities for tool and model improvement in Co-Simulation, Machine Learning, User Experience, Variation Analysis, Modular Systems, and Fidelity Levels
• Train users of Energy tools and provide support
• Collaborate cross-functionally with Thermal Analysis, Vehicle Dynamics, Vehicle Controls, Electrification Analysis, and related focus areas

Engineer jobs in Michigan