Mechanical Engineer

• Serve as the technical lead for large IPM motor and generator technology development
• Establish technical direction for motor architecture, electromagnetic performance, durability, thermal management, manufacturability, and validation activities
• Lead New Technology Introduction (NTI) initiatives focused on advancing electric machine capability and readiness
• Develop and execute technology maturation plans supporting future product applications
• Drive technical problem solving for complex design, validation, manufacturing, and field performance challenges
• Collaborate with product groups to translate machine-level requirements into electric machine solutions
• Partner with manufacturing teams to develop scalable and cost-effective production strategies
• Influence technical decisions across multiple organizations through engineering expertise and leadership
• Mentor and coach engineers while strengthening organizational capability in advanced motor technologies
• Support transition of advanced technologies from research and innovation activities into new product development programs
• Travel 20% or less

Design Engineering Specialist – Large IPM Motors and Generators

• Concept, develop, and design complex large-engine components and systems, including heads, blocks, and housings
• Design and promote new components and subprocesses as part of a global team
• Provide technical evaluation of product design, reliability, durability, validation cost, product cost, and program requirements
• Apply NPI processes to conduct FMEAs, formulate validation plans, and complete validation activities
• Evaluate new products, processes, systems, and supplier change requests
• Complete projects on time and at cost for NTI, NPI, CPI, and NSI programs
• Communicate results to customers, suppliers, team members, and other business units
• Lead supplier collaboration and CPPD
• Partner with and provide technical guidance to global teams
• Plan and deliver projects, learn innovative technologies, mentor and coach team members, and broaden professional networks
• Work with engineers, agency employees, manufacturing, global purchasing, and suppliers to design, release, and validate core engine components

Component Design Engineer – Large Engine

• Concept, develop, and design complex engine components and systems
• Provide technical guidance to global teams
• Contribute to diesel, natural gas, and alternative fuel reciprocating engine development
• Plan and deliver projects while staying current with innovative technology
• Mentor and coach team members
• Work with engineers, agency employees, manufacturing, global purchasing, and suppliers
• Design, release, and validate core engine components for current and future programs
• Design core engine components as part of a global valvetrain team
• Design and promote new components and subprocesses
• Evaluate product design, reliability, durability, validation cost, product cost, and program requirements
• Apply NPI processes to conduct FMEAs, formulate validation plans, and complete validation activities
• Evaluate new products, processes, systems, and supplier change requests
• Complete projects on time and at cost for NTI, NPI, CPI, and NSI programs
• Communicate results to customers, suppliers, team members, and other business units
• Lead supplier collaboration and CPPD

• Support product realization through cross-functional team collaboration
• Manage portions of the new product design process
• Lead portions of the design process and complete assigned tasks
• Assist team members and help ensure project completion according to schedule
• Develop schedules and coordinate and manage low-complexity projects with little to no supervision
• Prepare budgets and define resource needs
• Assist with Product Realization Stage Gate requirements
• Ensure projects meet specification and standard requirements while promoting error-proof assembly
• Create project test plans and complete internal and external test programs
• Construct and test prototype components or assemblies
• Review test data and ensure testing follows the test plan and pre-test calculations and meets or exceeds G&W requirements
• Perform engineering analysis for new products and subcomponents
• Perform formal root-cause analysis and troubleshoot new and existing products and processes
• Prepare documentation of processes, material requirements, test results and project activity
• Interface with purchasing and vendors regarding component and assembly selection and approval
• Provide engineering support to Sales/Marketing and Manufacturing
• Consult with customers regarding product requirements and specifications when design or manufacturing problems arise
• Direct supporting Engineers, Designers and Technicians
• Create and maintain CAD databases and libraries according to established procedures
• Participate in engineering drawing reviews before release to manufacturing
• Provide final approval of applicable drawings
• Ensure parts and processes meet cost-efficiency and reliability goals
• Perform other duties as assigned

NPD Project Engineer – Mechanical

• Develop and oversee detailed electro-mechanical designs, layouts, testing, and evaluation of audio products and systems
• Create fully defined 3D models and 2D documentation using CAD software
• Validate designs using tolerance analysis, FEA, DFM, DFA, and occasionally CAE tools
• Design components manufacturable through injection molding, die casting, machining, and sheet metal forming
• Interact with in-house Tooling Engineers and external suppliers
• Fabricate design prototypes using SLA, 3D printing, and model shop methods
• Lead experiments to solve complex engineering problems and validate simulations such as FloTHERM thermal analysis
• Perform feasibility studies and testing on new or modified designs
• Participate in cross-functional product development teams
• Prepare and conduct mechanical design reviews and peer reviews
• Support production and manufacturing through the engineering change process
• Provide work leadership and guidance to less-experienced engineering and technical staff
• Prepare mechanical engineering studies, specifications, and cost estimates
• Perform other duties as assigned

Staff Engineer, Mechanical Engineering

• Comply with company and departmental directives and guidelines
• Complete project designs on time and within estimated hours and material costs
• Research and order parts on time
• Start designs early to complete them before production build dates
• Use existing applicable drawings
• Support projects through completion
• Work with Project Management to clarify and meet customer needs and define scope
• Identify out-of-scope changes and provide feedback to Project Management and Sales for change orders
• Provide practical, functional, and acceptable equipment designs
• Read and interpret specifications, write-ups, pricing, and correspondence
• Discuss unresolved engineering questions with Project Management and Sales
• Review other engineers’ drawing packages before production release
• Provide feedback and check drawings, dimensions, parts, functionality, production notes, weld information, and shop write-ups
• Perform calculations and analysis using spreadsheets, calculators, and other software
• Assist and train detailers
• Provide technical assistance to production and testing
• Provide technical assistance to Sales, including composite drawings, General Arrangement Drawings, quote support, submittal and approval drawings, and technical specifications
• Coordinate with the electrical engineer regarding switchgear and cabling
• Discuss designs with the electrical engineer and create conduit schedules and isometric views of conduit routings

Mechanical Design Engineer

• Design, develop, validate, and support air management system components
• Create and maintain engineering designs, models, drawings, and specifications
• Analyze data, resolve technical issues, and drive quality, cost, and reliability improvements
• Collaborate with suppliers and cross-functional teams to support product development and production readiness
• Participate in testing, validation, design reviews, and hardware evaluations
• Support New Technology Introduction (NTI), New Product Introduction (NPI), Continuous Product Improvement (CPI), assurance of supply, and product maintenance activities
• Investigate technical and manufacturing concerns using structured problem-solving, root cause analysis, testing, inspection, validation, and data analysis
• Contribute to requirements definition, concept development, engineering analysis, design selection, validation, and production support
• Create and revise 3D models, engineering drawings, specifications, and related documentation
• Organize work across multiple assignments, communicate project status and risks, and execute assignments with increasing ownership

Design Engineer

• Lead project planning and execution, including developing and managing Integrated Master Schedules, detailed program plans, and key project milestones
• Manage program budgets and performance through the Collins Earned Value Management System (EVMS)
• Coordinate Systems Integration activities across development, qualification, and documentation
• Drive change and risk management by identifying challenges, developing mitigation strategies, and implementing recovery plans
• Lead program status meetings with technical leads and project teams
• Collaborate across functional organizations to resolve complex issues and keep projects moving forward
• Engage internal and external stakeholders to communicate program status, manage expectations, and support customer satisfaction
• Apply problem-solving and communication skills to address technical and programmatic challenges and drive successful project completion

Engineer II – Mechanical Engineering

• Complete a 3-month training program within the Foundry Engineering team
• Support design validation activities, including thermal analysis, airflow evaluation, and electrical compatibility checks
• Assist with research and development into manufacturing methods, materials, and processes
• Support mechanical design through 2D drawing review and creation, First Article Inspection assistance, physical measurements, and DFMA reviews
• Communicate with vendors to obtain part quotes, coordinate samples, and verify supplied parts meet design requirements
• Document test results, measurements, design findings, and vendor feedback
• Collaborate with engineers, designers, manufacturing partners, and stakeholders to identify and resolve design or production issues
• Work on client and internal projects after LAUNCH based on skillset, interests, and business needs

Associate Design Engineer

• Support the Actuator Specialty Valve (ASV) and Integrated Support Team (IST)
• Work assigned tasks to meet schedule and coordinate details with other departments
• Recognize problems beyond capabilities and seek appropriate experts and tools
• Learn and implement process improvements
• Perform routine or conventional engineering tasks using standard techniques, procedures, and criteria
• Perform or write component tests, with small component tests for Level I and some supervision for Level II
• Level II: Operate effectively in project team environments and communicate with customers
• Level II: May direct or lead technicians, detailers, and designers
• Level II: Assist with development of department and organization procedures
• Observe processes and suggest minor improvements under supervision at Level I
• Gain exposure to tested products and their basic field applications at Level I

Mechanical Engineer jobs in Illinois

Design Engineering Specialist – Large IPM Motors and Generators

Component Design Engineer – Large Engine

Component Design Engineer – Large Engine

NPD Project Engineer – Mechanical

Staff Engineer, Mechanical Engineering

Mechanical Design Engineer

Design Engineer

Engineer II – Mechanical Engineering

Associate Design Engineer

Mechanical Engineer I/II – 1st Shift