Solutions Engineer

• Lead integration of full-vehicle cross-functional co-simulation packages focused on vehicle dynamics and related disciplines
• Resolve program issues by aligning co-simulation partners with technical and timing demands
• Act as the single point of contact for vehicle dynamics co-simulation users
• Forecast and plan resource needs and escalate requirements
• Identify opportunities to innovate processes and methods
• Align software releases, calibration milestones, and vehicle hardware releases
• Design, develop, and integrate virtual hardware and software behavior models for active chassis systems across EV, PHEV, and ICE programs
• Develop and integrate multi-body and 1-D vehicle dynamics models into SIL and HIL platforms
• Create, evaluate, review, and verify FMU-based embedded controller models
• Create and evaluate CAN, LIN, and Ethernet serial data communication interfaces for SIL and HIL simulations
• Integrate chassis simulation components for loads prediction and structural design analysis of safety-critical components
• Verify and validate vECUs, communication systems, and vehicle models against architecture and dynamic requirements
• Develop test procedures for virtual vehicle development, calibration, and validation
• Work with suppliers to troubleshoot virtual model issues and ensure deliverable quality and timing
• Validate chassis controller performance through closed-loop learning and simulation-data analysis
• Debug embedded software written in C/C++
• Develop and validate automated simulation scripts using MATLAB and Python
• Lead use of Simulation Data Management and version control tools, including GitHub
• Define supplier co-simulation package requirements and ensure compliance with SIE governance standards
• Represent vehicle dynamics needs among SIE peers
• Mentor less experienced engineers in chassis controls development
• Advocate for virtual methods in vehicle design, development, and validation

Vehicle Dynamics Simulation Integration Engineer

• Design, build, and maintain complex automotive system-level test benches focused on automation
• Develop comprehensive verification and validation plans for automotive software systems and features
• Design and execute test cases and scripts to verify functionality, performance, and safety
• Develop automation scripts and tools to improve testing efficiency and accuracy
• Integrate hardware and software components into reliable, scalable test environments
• Lead issue debugging with cross-functional teams to identify root causes, confirm fixes, and prevent regressions
• Collaborate with software developers, controls engineers, and systems engineers to define and implement V&V strategies
• Continuously improve testing processes and tools
• Prepare and present verification activity and results reports to stakeholders
• Review warranty data to identify emerging trends and develop corrective actions
• Travel up to 20% domestically and internationally

System Software Integration Engineer

• Provide technical leadership for complex manufacturing problems, including troubleshooting, equipment installation and qualification, manufacturing-process issue closure, training, and work assignment
• Manage a team of approximately 4–6 process engineers
• Set objectives, manage results, and evaluate and coach individual performance
• Meet program timing requirements and PTC milestones
• Meet program cost targets and maintain cost accuracy
• Lead development and implementation of program-specific manufacturing processes
• Support the Launch Wall process through the Manufacturing Validation Build Plan and PPAP
• Interface with plant personnel, Central Manufacturing Engineering personnel, and Product Engineering teams
• Analyze first-time-quality data and optimize processes using Red X and Design of Experiments
• Develop Process Flow Diagrams, Process Control Plans, and Process Failure Mode and Effects Analyses
• Oversee and help coordinate PPAP and GP-12 activities
• Provide technical direction to less-experienced process engineers
• Support Business Plan Deployment initiatives and coordinate engineering activities
• Provide technical direction to and oversight of outside vendor sources
• Support continuous-improvement projects at plant sites
• Travel to GM plants for launch support and other business needs

RWD/PHEV Assistant Total Manufacturing Integration Engineer

• Integrate and maintain instrumentation hardware on SDV controllers and benches
• Configure, debug, and support calibration and measurement workflows, including XCP on DoIP, A2L/A2ML content, DAQ/measurement setups, and ECU flashing
• Bring up and maintain SDV calibration and farm benches across multiple microcontrollers, ECUs, and electrical architectures
• Troubleshoot instrumentation issues across hardware wiring, schematics, connectors, licenses, tool versions, configuration files, and interface definitions
• Develop and maintain instrumentation documentation for SDV and VIP controller programs
• Work with external tool and hardware suppliers and internal ECU/DRE teams to resolve constraints, defects, and integration gaps
• Coach SWILs, calibrators, and engineers on instrumentation hardware, tool versions, and configurations
• Use scripting and AI-assisted tools to accelerate troubleshooting, documentation, and risk write-ups

Instrumentation Integration Engineer – Infrastructure Software

• Develop vehicle-level logical schematics
• Set up DT structure in VSEM-GDT and approve the system aspect of the DT
• Ensure generic fusing and grounding strategies are followed
• Execute compatibility reviews and assess Systems FMEA
• Assess and comply with related system requirements (FEDE)
• Coordinate TDR preparation and follow-up with technical specialists at gateways; track tasks via JIRA
• Support HIL/FDJ, DCV, and VEV DV breadboards
• Determine feature configurations and verify BOM parts availability
• Configure modules using Ford Converter Tool or EOL simulation
• Update module software using IVS, SWCM, or JFrog
• Perform functional, self-test, KOL, and EOL-VSCS testing
• Provide module configurations and troubleshoot functional issues
• Support plant build kits, vehicle builds, and pre-production builds
• Manage/support module software readiness documentation and track software revisions with SWBOM
• Identify system differences from DCV to TT and update test vehicles
• Support replacement of vehicle modules with virginized modules
• Perform plant EOL troubleshooting, DTC masking, CBT, functional issue triage, and extraordinary actions
• Conduct functional tests per control plans and KOL audits per system TDR/PVP
• Support PMT/TPP on-site software and configuration modifications with Movimento
• Review false diagnostic codes and support issue triage and fleet software updates

Technical Systems Integration Engineer

• Lead the development, integration, and execution of General Assembly manufacturing systems for new vehicle programs from pre-DSI through Contract Sign Off
• Develop and communicate program-specific manufacturing strategies aligned with product, process, timing, and investment objectives
• Lead development and maintenance of the Plan for Every Site (PFES)
• Evaluate Manufacturing Planning Studies and Manufacturing Studies with data-driven recommendations
• Establish strategic manufacturing direction and processing concepts for vehicle programs
• Drive solutions balancing investment, piece cost, labor, floor space, quality, safety, and launch timing
• Develop lean investment targets and total cost optimization strategies
• Evaluate and implement advanced manufacturing technologies, automation, and vision systems
• Lead program timing development and establish critical integration milestones
• Coordinate with engineering, manufacturing, automation, controls, paint, processing, execution, installation, and launch teams
• Partner across organizations to develop integrated manufacturing solutions
• Resolve escalated issues and remove organizational barriers
• Serve as primary technical liaison between General Assembly and associated functional organizations
• Lead root cause investigations for complex manufacturing and integration issues
• Drive continuous improvement focused on safety, quality, efficiency, and cost reduction
• Present manufacturing strategies, recommendations, risks, and program status to leadership
• Facilitate alignment among cross-functional teams, program leadership, and manufacturing stakeholders

Manufacturing Systems Integration Engineer – Global General Assembly Manufacturing Engineering

• Conduct workshops with engineering and business stakeholders to understand data structures, engineering change cycles, and variant management needs
• Translate business needs into technical specifications and scalable Teamcenter solutions
• Design end-to-end solutions for multi-level Product BOMs, variant configurations, effectivity controls, and eBOM/dBOM alignment
• Determine when to use Teamcenter out-of-the-box capabilities versus customization
• Map business objects, attributes, and relationships for BMIDE implementation
• Provide functional requirements, structural wireframes, and business logic to PLM technical and development teams
• Architect engineering change management workflows and ensure workflow templates and access managers meet compliance rules
• Oversee UAT, validate deployments against business intent, and lead functional troubleshooting
• Own business process models, user stories, and product backlogs from project definition through production transition
• Build and execute UAT and training plans with stakeholders
• Lead end-user workshops and map complex process flow diagrams
• Partner with PLM architects, developers, data migration teams, and technical delivery partners during the Teamcenter transformation

Senior Teamcenter PLM Solutions Engineer

• Lead cross-functional teams to define and document test scenarios
• Propose process enhancements using integration expertise
• Verify controller functionality on benches or vehicles using advanced testing methods and tools
• Troubleshoot, identify and root-cause issues in system features, controller hardware, software and calibrations
• Work with technical specialists to resolve system interaction issues and develop techniques to predict and prevent integration issues
• Create action plans for elusive software issues and present status updates to leadership
• Develop experimental software and perform integration testing independently
• Provide technical solutions and resolve software defects identified through testing
• Create and maintain test matrices covering infrastructure-level, CG-based and application-level test cases
• Develop automated test procedures for benches and vehicles
• Execute verification and validation testing to meet program milestones
• Provide testing status to leadership and program teams

Software Integration Engineer

• Lead cross-functional teams to define and document thorough and efficient test scenarios
• Propose process enhancements using integration expertise
• Verify controller functionality on benches or vehicles using advanced testing methods and tools
• Troubleshoot, identify and root-cause issues in system features, controller hardware, software and calibrations
• Support technical specialists in resolving challenging system interaction issues
• Create action plans to root-cause elusive software issues by engaging cross-functional teams and presenting status updates to leadership
• Develop experimental software for proposed changes and perform integration testing independently
• Provide technical solutions and resolve software defects identified through testing
• Create and maintain a test matrix covering infrastructure-level, CG-based and application-level test cases on virtual hardware, benches and vehicles
• Develop automated test procedures for benches and vehicles
• Execute verification and validation testing to meet program milestones
• Provide testing status to leadership and program teams

• Perform electrical systems integration and validation
• Approve device transmittals and the system aspect of the DT
• Develop vehicle-level logical schematics
• Set up DT Structure in VSEM-GDT
• Ensure generic fusing and grounding strategies are followed
• Execute compatibility reviews
• Assess Systems FMEA
• Assess and comply with related system requirements (FEDE)
• Coordinate TDR preparation and follow-up with technical specialists at gateways; track tasks via JIRA
• Support HIL/FDJ, DCV, VEV DV, plant build kit, vehicle, and pre-production builds
• Determine feature configurations and verify BOM parts are present
• Configure modules using FCT/Ford Converter Tool or EOL simulation
• Update module software using IVS, JFrog, SWCM, or approved tools
• Perform functional, self-test, KOL, EOL-VSCS, DSC/APTL, and FEDE testing
• Collect bus queries including part numbers, configurations, and DTCs
• Provide module configurations and troubleshoot functional issues
• Support module software readiness documentation and track software revisions with SWBOM
• Troubleshoot EOL issues and support replacement of virginized modules
• Support plant EOL troubleshooting, DTC masking, CBT, functional issue triage, and extraordinary actions
• Perform control-plan functional testing and KOL auditing per system TDR/PVP
• Support PMT/TPP on-site modifications involving software and configuration with Movimento
• Review DTC tracker data, identify false codes, triage issues, and support fleet software updates and flash parties